Instruction/ maintenance manual of the product HG80 Stanley Black & Decker
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© 2014 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 28075 8/2014 V er . 8 USER MANUAL Safety , Operation and Maintenance HG80 HYDRAULIC GRINDER.
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HG80 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer .
4 ► HG80 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel.
HG80 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general maintenance or repairs.
6 ► HG80 User Manual GRINDING WHEEL SAFETY • Ensure that the grinding wheel is correctly mounted and tightened before use. • Operate the grinder at “no load” for 30 seconds in a safe position and ensure there is no vibration or other defects detected.
HG80 User Manual ◄ 7 25413 HG80 Name T ag 25610 Railroad Help Desk Sticker 03787 GPM Sticker 7–10 2000 PSI 25414 HG801 10B CAUTION DECAL 25556 HG80120B CAUTION DECAL 05153 Stanley Sticker SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT .
8 ► HG80 User Manual The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools.
HG80 User Manual ◄ 9 Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bu.
10 ► HG80 User Manual Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min.
HG80 User Manual ◄ 1 1 PRE-OPERA TION PROCEDURES PREP ARA TION FOR INITIAL USE Each unit as shipped has no special unpacking or as- sembly requirements prior to usage. Inspection to as- sure the unit was not damaged in shipping and does not contain packing debris is all that is required.
12 ► HG80 User Manual • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic system.
HG80 User Manual ◄ 13 Problem Cause Solution Grinder does not run. Hydraulic power source not functioning. Check power source for proper ow and pressure (7–10 gpm/26–38 lpm @ 1500–2000 psi/105–140 bar . Couplers or hoses blocked. Locate and remove restriction.
14 ► HG80 User Manual Wheel Capacity ............................................................................................. 8 in. dia. × 1 in. thk × 5/8 arbor (type 1) Pressure Range .........................................................
HG80 User Manual ◄ 15 17 18 19 20 21 20 23 24 25 26 31 30 23 29 12 10 27 28 22 11 11 1 2 3 4 6 7 8 13 2 14 15 6 16 2 12 9 9 39 40 41 43 38 37 36 35 34 33 32 42 44 45 46 47 49 48 52 53 54 62 63 64 51.
16 ► HG80 User Manual ITEM P ART NO. QTY DESCRIPTION 1 25610 1 RAILROAD HELP DESK STICKER 2 06316 4 BUSHING 3 00178 1 O-RING, 2-1/8 × 2-1/4 × 1/16 -034 70D 4 06305 1 IDLER SHAFT (HG801 10, HG80120.
HG80 User Manual ◄ 17 ITEM P ART NO. QTY DESCRIPTION 63 01298 3 LOCKW ASHER 64 25907 3 MODIFIED CAPSCREW 65 25414 1 CAUTION STICKER (HG801 10B) 25556 1 CAUTION STICKER (HG80120B) 66 01459 2 LOCKW AS.
Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com.
An important point after buying a device Stanley Black & Decker HG80 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Stanley Black & Decker HG80 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Stanley Black & Decker HG80 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Stanley Black & Decker HG80 you will learn all the available features of the product, as well as information on its operation. The information that you get Stanley Black & Decker HG80 will certainly help you make a decision on the purchase.
If you already are a holder of Stanley Black & Decker HG80, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Stanley Black & Decker HG80.
However, one of the most important roles played by the user manual is to help in solving problems with Stanley Black & Decker HG80. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Stanley Black & Decker HG80 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
