Instruction/ maintenance manual of the product EP30250 Stanley Black & Decker
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© 2013 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 69924 6-2014 V er-7 S afety , O pera tiOn and M aintenance USer ManUaL EP30 ELECTRONIC PIN BRAZING UNIT EP30200 EP30250.
2 ► EP30200 / EP30250 User Manual DECLARATION OF CONF ORMI TY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONFOR MITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFORM ITA Hydraulic Tools _.
EP30200 / EP30250 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of the unit, other than routine maintenance, must be performed by an authorized and certied dealer .
4 ► EP30200 / EP30250 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel.
EP30200 / EP30250 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety .
6 ► EP30200 / EP30250 User Manual WARNING Make sure battery charging is only accomplished in a well ventilated room. DO NOT PLACE THE CONTROL BOX ON T OP OF THE BA TTERIES. REMOVE THE BA TTERY BOX COVER. Battery charging produces explosive gases. A battery explosion can cause serious injuries.
EP30200 / EP30250 User Manual ◄ 7 OPERA TION PREP ARE THE RAIL SURF ACE Select the type and length of bonding cable to use for the bond and use it as a guide to determine where brazing points on the rail will be required.
8 ► EP30200 / EP30250 User Manual Pin Holder Ring Holder SWITCH Dial a. The ring holder is a "push t" to the gun. T o remove it from the gun, simply pull it away from the gun. b. The pin holder is threaded onto a threaded shaft in the gun and locked in place with a nut.
EP30200 / EP30250 User Manual ◄ 9 NOTE: The EP30 does not have a power switch. 1 1. Position the terminal lug of the bonding cable against the cleaned surface of the rail. Position the gun against the cable lug so that the brazing pin is at the top edge of the cable lug hole.
10 ► EP30200 / EP30250 User Manual 1. Check that all parts were received. EP300 Unit Delivered with: Gun S15, incl 2,7 m SAFE 91015 Ground device 2,7 m SAFE 8089 1 - Power cord 2 - Power cable 3 m The S300 requires a welding machine capable to deliver 250-300 Amp, open circuit voltage of max.
EP30200 / EP30250 User Manual ◄ 1 1 3. Brazing instruction. W arning! Always use eye protectors when grinding and brazing! Note, use only ST ANLEY´s grinding wheel specially made for brazing, other type of wheels will leave a surface not suitable for brazings.
12 ► EP30200 / EP30250 User Manual - Note that you always must use a railbond together with the brazing pin and the ferrule to do a pin brazing, except when brazing a special threaded brazing pin then only a ferrule and M8, M10 or M12 brazing pin is to be used.
EP30200 / EP30250 User Manual ◄ 13 PIN HOLDERS Squeeze the ngers on the pin holder together each time you feel that the brazing pin goes in too easy when mounting them into the pin holder . This is important since all the current goes thru the pin holder to the brazing pin.
14 ► EP30200 / EP30250 User Manual In order to perform this trouble shooting you will need: voltmeter , 8 mm and 10 mm spanners, hexagon spanner 3 mm, 4mm and 5 mm, control instrument to check lift height for S15 pistol.
EP30200 / EP30250 User Manual ◄ 15 • Check that the pin holder is not burnt or not holding the pin tightly . If not, remove the ring holder , clean all the parts and squeeze the ngers of the pin holder together . • Check the cables on the gun from time to time for damage.
16 ► EP30200 / EP30250 User Manual EP30200 V oltage............................................................................................................................................................................................... 36V dc Approximate Number of Brazings per Battery Charge .
EP30200 / EP30250 User Manual ◄ 17 PIN & RING HOLDERS 35826 Pin Holder for Pinbrazing, 8-9,5 mm brazing pins. 35827 Pin Holder for Pinbrazing, M8 Threaded pins. 35828 Pin Holder for Pinbrazing, M10 Threaded pins. 35829 Pin Holder for Pinbrazing, M12 Threaded pins.
18 ► EP30200 / EP30250 User Manual BONDING CABLE WITH LUGS (for Pin Brazing) Part No. Description Brazing Pin Reqd 35845 1 AWG / 50 mm², 185 mm long, copper 35837 35844 4 AWG / 25 mm², 145 mm long.
EP30200 / EP30250 User Manual ◄ 19 Fuses, Chargers, & Batteries Part No. Description 56557 Fuse, PCB EP30/60 56558 Fuse, Grinder Outlet EP30 56559 Fuse, Control Cable EP30 56560 Auto Fuse, 5A EP60 56561 Auto Fuse, 15A EP60 56562 Auto Fuse, 30A EP60 35866 Charger 36 VDC 7 AMP EP30/60 W/ Special DC plug.
20 ► EP30200 / EP30250 User Manual CABLES Part No. Description 35809 Ground Cable_____________________________________ 35806 Carrying Harness__________________________________ 35820 Extension Cable .
EP30200 / EP30250 User Manual ◄ 21 GUNS Part No. Description BG10100 Pin Brazing Gun____________________________________ BG10101 Angle Head Gun____________________________________ Plugs Part No.
22 ► EP30200 / EP30250 User Manual A A 01 02 03 04 05 06 07 09 13 12 08 18 17 14 14 19 24 15 16 16 15 10 11 11 23 23 20 30 29 27 28 28 22 21 24 25 25 25 26 26 25 26 25 31 26 25 25 26 29 30 25 31 30 30 29 29 32 32 33 Electronic box for EP30 XC 34.
EP30200 / EP30250 User Manual ◄ 23 Item Part No. Qty Description 01 66838 1 FRAME EP30 02 66846 1 LABEL EP30 03 66839 1 CIRCUIT BOARD 04 66018 1 RELA Y 05 66840 1 CIRCUIT BOARD MOUNTING PLA TE 06 66.
Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com.
An important point after buying a device Stanley Black & Decker EP30250 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Stanley Black & Decker EP30250 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Stanley Black & Decker EP30250 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Stanley Black & Decker EP30250 you will learn all the available features of the product, as well as information on its operation. The information that you get Stanley Black & Decker EP30250 will certainly help you make a decision on the purchase.
If you already are a holder of Stanley Black & Decker EP30250, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Stanley Black & Decker EP30250.
However, one of the most important roles played by the user manual is to help in solving problems with Stanley Black & Decker EP30250. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Stanley Black & Decker EP30250 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
