Instruction/ maintenance manual of the product EP30 Stanley Black & Decker
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EP30 ELECTRONIC PIN BRAZING S afety , O pera tiOn and M aintenance USer'S ManUaL © 201 1 Stanley Black & Decker , Inc. New Britain, CT 06053 U.
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3 T ABLE OF CONTENTS SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer .
4 DECLARA TION OF CONFORMITY DECLARATION OF CONF ORM ITY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONF ORMITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFO RMITA Hydraulic Tools _______ .
5 Safety symbols and signal words, as shown below , are used to emphasize all operator , maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
6 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Review them carefully before operating the tool and before performing general maintenance or repairs.
7 WARNING Make sure battery charging is only accomplished in a well ventilated room. DO NOT PLACE THE CONTROL BOX ON T OP OF THE BA TTERIES. REMOVE THE BA TTER Y BOX COVER. Battery charging produces explosive gases. A battery explosion can cause serious injuries.
8 OPERA TION PREP ARE THE RAIL SURF ACE Select the type and length of bonding cable to use for the bond and use it as a guide to determine where brazing points on the rail will be required.
9 OPERA TION Pin Holder Ring Holder SWITCH Dial a. The ring holder is a "push t" to the gun. T o remove it from the gun, simply pull it away from the gun. b. The pin holder is threaded onto a threaded shaft in the gun and locked in place with a nut.
10 OPERA TION NOTE: The EP30 does not have a power switch. 1 1. Position the terminal lug of the bonding cable against the cleaned surface of the rail. Position the gun against the cable lug so that the brazing pin is at the top edge of the cable lug hole.
11 • Check that the pin holder is not burnt or not holding the pin tightly . If not, remove the ring holder , clean all the parts and squeeze the ngers of the pin holder together . • Check the cables on the gun from time to time for damage. Replace as required.
12 TROUBLESHOOTING PROBLEM CAUSE SOLUTION Brazing pin does not ignite or does not ignite long enough. Batteries not charged or are defective. T est batteries for proper charge. Replace and/or charge as necessary . Blown fuse. Check fuses. Magnetic ground faulty .
13 SPECIFICA TIONS EP30 V oltage ............................................................................................................................................................................................... 36V dc Approximate Number of Brazings per Battery Charge .
14 PIN & RING HOLDERS 35826 Pin Holder for Pinbrazing, 8-9,5 mm brazing pins. 35827 Pin Holder for Pinbrazing, M8 Threaded pins. 35828 Pin Holder for Pinbrazing, M10 Threaded pins. 35829 Pin Holder for Pinbrazing, M12 Threaded pins. 35825 Extended pin and ring holder set for 8-9,5 mm brazing pins.
15 BONDING CABLE WITH LUGS (for Pin Brazing) Part No. Description Brazing Pin Reqd 35845 1 A WG / 50 mm², 185 mm long, copper 35837 35844 4 A WG / 25 mm², 145 mm long, copper 35835 39243 3/16 Bond, .
16 Fuses, Chargers, & Batteries Part No. Description 56557 Fuse, PCB EP30/60 56558 Fuse, Grinder Outlet EP30 56559 Fuse, Control Cable EP30 56560 Auto Fuse, 5A EP60 56561 Auto Fuse, 15A EP60 56562 Auto Fuse, 30A EP60 35866 Charger 36 VDC 7 AMP EP30/60 W/ Special DC plug.
17 CABLES Part No. Description 35809 Ground Cable_____________________________________ 35806 Carrying Harness__________________________________ 35820 Extension Cable for Grinding______________________.
18 GUNS Part No. Description BG10100 Pin Brazing Gun____________________________________ BG10101 Angle Head Gun____________________________________ ACCESSORIES Continued: Plugs Part No.
19 A A 01 02 03 04 05 06 07 09 13 12 08 18 17 14 14 19 24 15 16 16 15 10 11 11 23 23 20 30 29 27 28 28 22 21 24 25 25 25 26 26 25 26 25 31 26 25 25 26 29 30 25 31 30 30 29 29 32 32 33 Electronic box for EP30 XC 34.
20 EP30 P ARTS LIST Item Part No. Qty Description 01 66838 1 FRAME EP30 02 66846 1 LABEL EP30 03 66839 1 CIRCUIT BOARD 04 66018 1 RELA Y 05 66840 1 CIRCUIT BOARD MOUNTING PLA TE 06 66841 1 RESISTOR MO.
Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267 503-659-5660 / Fax 503-652-1780 www .stanleyhydraulic.com.
An important point after buying a device Stanley Black & Decker EP30 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Stanley Black & Decker EP30 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Stanley Black & Decker EP30 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Stanley Black & Decker EP30 you will learn all the available features of the product, as well as information on its operation. The information that you get Stanley Black & Decker EP30 will certainly help you make a decision on the purchase.
If you already are a holder of Stanley Black & Decker EP30, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Stanley Black & Decker EP30.
However, one of the most important roles played by the user manual is to help in solving problems with Stanley Black & Decker EP30. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Stanley Black & Decker EP30 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
