Instruction/ maintenance manual of the product CT06 Stanley Black & Decker
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© 2010 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 58543 7/201 1 V er . 3 S afety , O pera tiOn and M aintenance USer ManUaL CT06 1650 PSI HYDRAULIC CRIMPING T OOL.
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CT06 User Manual ◄ 3 T ABLE OF CONTENTS SERVICING THE ST ANLEY HYDRAULIC CRIMPING TOOL. This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer .
4 ► CT06 User Manual SAFETY SYMBOLS Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel.
CT06 User Manual ◄ 5 SAFETY PRECA UTIONS T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety .
6 ► CT06 User Manual T OOL STICKER & T AGS SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT . USE ONL Y P ARTS AND REP AIR PROCEDURES APPROVED BY ST ANLEY AND DESCRIBED IN THE OPERA TION MANUAL.
CT06 User Manual ◄ 7 HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools.
8 ► CT06 User Manual HOSE RECOMMEND A TIONS Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber.
CT06 User Manual ◄ 9 HTMA REQUIREMENTS TOOL CA TEGOR Y HYDRAULIC SYSTEM REQUIREMENTS TYPE I TYPE II TYPE III TYPE RR FLOW RA TE 4–6 gpm (15–23 lpm) 7–9 gpm (26–34 lpm) 1 1–13 gpm (42–49 lpm) 9–10.
10 ► CT06 User Manual OPERA TION Open-Center (no gap) Adapter Cylinder T rigger Handle T op View of T ool Figure 2. OC/CC Setup 2. Loosen the 2 setscrews on the cylinder . 3. T urn the adapter until it stops: • Counter clockwise (CCW) to change to closed center (creates gap) • Clockwise (CW) to change to open center (clos - es gap) 4.
OPERA TION CT06 User Manual ◄ 1 1 1. If the hydraulic hoses are connected: • T urn the hydraulic system control valve OFF . • Disconnect rst the hydraulic input (supply) hose, then the output (return) hose. 2. Clean the surfaces of the die holder to remove any dirt or grease.
OPERA TION 12 ► CT06 User Manual NOTE: If the uncoupled hoses are left in the sun, pressure increase within the hoses can make them difcult to connect.
OPERA TION CT06 User Manual ◄ 13 7. Release the trigger to retract the nibs. 8. Repeat the crimp as required. 9. After the last crimp, make sure the nibs in the crimp- ing head are fully retracted 10. Pull out the latch pin and rotate the latch away from the crimping head.
14 ► CT06 User Manual T OOL PRO TECTION & CARE • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hy- draulic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hydraulic system.
CT06 User Manual ◄ 15 TR OUBLESHOO TING If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the crimping tool, always check that the hydraulic power source is supplying the correct hydraulic ow and pressure to the grinder as listed in the table.
16 ► CT06 User Manual SPECIFICA TIONS Capacity ................................................................................... #10-750 MCM Aluminum and #10-500 MCM Copper Crimping Force ...........................................................
CT06 User Manual ◄ 17 CT06 P ARTS ILL USTRA TION.
18 ► CT06 User Manual CT06 P ARTS LIST ITEM NO. P ART NO. QTY DESCRIPTION 1 001 14 1 ROLL PIN 2 001 18 1 RET AINING RING 3 00144 12 HSHCS 4 07626 2 O-RING ■ 5 09330 1 O-RING ■ 6 00294 1 O-RING .
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Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 503-659-5660 / Fax 503-652-1780 www .stanleyhydraulic.com IMPORT ANT T o ll out a Product Warranty Recording form, and for information on your warranty , visit Stanleyhydraulic.com and select the W arranty tab.
An important point after buying a device Stanley Black & Decker CT06 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Stanley Black & Decker CT06 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Stanley Black & Decker CT06 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Stanley Black & Decker CT06 you will learn all the available features of the product, as well as information on its operation. The information that you get Stanley Black & Decker CT06 will certainly help you make a decision on the purchase.
If you already are a holder of Stanley Black & Decker CT06, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Stanley Black & Decker CT06.
However, one of the most important roles played by the user manual is to help in solving problems with Stanley Black & Decker CT06. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Stanley Black & Decker CT06 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
