Instruction/ maintenance manual of the product CT04 Stanley Black & Decker
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© 2014 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 58541 10-2014 V er . 4 USER MANUAL Safety , Operation and Maintenance CT04 HYDRAULIC CRIMPING T OOL.
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CT04 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer .
4 ► CT04 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel.
CT04 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general maintenance or repairs.
6 ► CT04 User Manual SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT . USE ONL Y P ARTS AND REP AIR PROCEDURES APPROVED BY ST ANLEY AND DESCRIBED IN THE OPERA TION MANUAL.
CT04 User Manual ◄ 7 The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools.
8 ► CT04 User Manual Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bu.
CT04 User Manual ◄ 9 HTMA / EHTMA REQUIREMENTS Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min.
10 ► CT04 User Manual 2. Loosen the 2 setscrews on the cylinder . 3. Turn the adapter until it stops: • Counter Clockwise (CCW) to change to closed center (creates gap) • Clockwise (CW) to change to open center (clos - es gap) 4. Tighten the two setscrews.
CT04 User Manual ◄ 1 1 • If the die load has been veried, select a set of dies to match the sleeve or connector to be crimped. TO INST ALL DIES ON KEARNEY “O” STYLE HEAD 1. Loosen the two die retainer screws (items ___ on the parts illustration).
12 ► CT04 User Manual The hydraulic uid temperature should be at least 80 °F/27 °C for this test. CONNECT HOSES 1. Wipe all hose couplers with a clean, lint-free cloth before making connections. 2. Connect hoses from the hydraulic power source to the tool ttings or quick disconnects.
CT04 User Manual ◄ 13 SHUTDOWN 1. Move the hydraulic system control valve to the OFF position. 2. Disconnect the hydraulic hoses from the tool - rst the input (supply) hose, then the output (return) hose. 3. Insert plugs in the hose ends, couplers or tool ports, as applicable.
14 ► CT04 User Manual NO TICE In addition to the Safety Precautions found in this manual, observe the following for equipment protection and care. • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydrau - lic tools.
CT04 User Manual ◄ 15 If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the grinder , always check that the hydraulic power source is supplying the correct hydraulic ow and pressure to the grinder as listed in the table.
16 ► CT04 User Manual Capacity ........................................................................................................................................ #6 - 4/0 Conductor Crimping Force ...............................................
CT04 User Manual ◄ 17 CT04 ILLUSTRA TION.
18 ► CT04 User Manual ITEM NO. P ART NO. QTY DESCRIPTION 1 001 18 1 RET AINING RING 2 00144 12 HSHCS 3 07626 2 O-RING ■ 4 09330 1 O-RING ■ 5 00294 1 O-RING ■ 6 00360 1 O-RING ■ 7 00831 1 ROD.
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Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 503-659-5660 / Fax 503-652-1780 www .stanleyhydraulics.com.
An important point after buying a device Stanley Black & Decker CT04 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Stanley Black & Decker CT04 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Stanley Black & Decker CT04 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Stanley Black & Decker CT04 you will learn all the available features of the product, as well as information on its operation. The information that you get Stanley Black & Decker CT04 will certainly help you make a decision on the purchase.
If you already are a holder of Stanley Black & Decker CT04, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Stanley Black & Decker CT04.
However, one of the most important roles played by the user manual is to help in solving problems with Stanley Black & Decker CT04. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Stanley Black & Decker CT04 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
