Instruction/ maintenance manual of the product BR50 Stanley Black & Decker
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© 2012 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 72962 7/2014 V er . 3 BR50 HYDRAULIC BREAKER USER MANUAL Safety , Operation and Maintenance.
2 ► BR50 User Manual DECLARATION OF CONF ORM ITY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONF ORMITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFO RMITA Hydraulic Tools _______ ______.
BR50 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer .
4 ► BR50 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel.
BR50 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general maintenance or repairs.
6 ► BR50 User Manual • W arning: Hydraulic uid under pressure could cause skin injection injury . If you are injured by hydraulic uid, get medical attention immediately . • Keep all body parts away from the working tool. • When handling material or the tool bit, wear your (PPE) Personal Protection Equipment.
BR50 User Manual ◄ 7 SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT . USE ONL Y P ARTS AND REP AIR PROCEDURES APPROVED BY ST ANLEY AND DESCRIBED IN THE OPERA TION MANUAL.
8 ► BR50 User Manual The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools.
BR50 User Manual ◄ 9 Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bu.
10 ► BR50 User Manual Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min.
BR50 User Manual ◄ 1 1 NOTE: Partially depressing the trigger allows the tool to run at slow speed. Slow-speed operation permits easier starting of the tool bit into the work surface. 5. T o start, break an opening (hole) in the center of the surface.
12 ► BR50 User Manual • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic system.
BR50 User Manual ◄ 13 PROBLEM CAUSE REMEDY T ool does not run. Power unit not functioning. Check power source for proper ow and pressure (7–9 gpm/ 26–34 lpm, 2000 psi/ 140 bar) or 5–6 gpm /18–22 lpm at 1500–2000 psi /105–140 bar . Couplers or hoses blocked.
14 ► BR50 User Manual ACCUMULA TOR TESTING PROCEDURE T o check or charge the accumulator the following equip - ment is required: • 31254 Charge Kit: which includes the following. – Accumulator T ester (Part Number 02835). – Charging Assembly (P/N 15304: includes a liq- uid lled gauge with snub valve, hose and t - tings).
BR50 User Manual ◄ 15 Pressure Range................................................................................................................ 1500-2000 psi/105-140 bar Maximum Back Pressure.....................................................
16 ► BR50 User Manual TEST EQUIPMENT Accumulator T ester ............................................................................................................................................ 02835 Flow and Pressure T ester ...................
BR50 User Manual ◄ 17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 3 15 11 12 32 33 34 35 36 37 38 39 37 38 40 41 42 43 44 46 45 PICTURED IS A BR50120 FOR BREAKER FOOT P ARTS THA T PERT AIN TO YOUR MODEL SEE P AGES 21 thru 23.
18 ► BR50 User Manual ITEM P/N QTY DESCRIPTION 1 01652 2 HOSE WHIP 12" 2 02494 2 HANDLE GRIP 3 02900 2 ROLL PIN 4 03972 1 COUPLER,3/8FEM. 3/8NPT 5 03973 1 COUPLER,3/8MALE 3/8NPT 6 04058 1 SPRIN.
BR50 User Manual ◄ 19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 3 51 52 53 54 55 56 57 58 59 60 61 62 63 64 56 57 65 8 9 PICTURED IS A BR5017801 FOR BREAKER FOOT P ARTS THA T PERT AIN TO YOUR MODEL SEE P AGES 21 thru 23.
20 ► BR50 User Manual ITEM P/N QTY DESCRIPTION 1 01652 2 HOSE WHIP 12" 2 02494 2 HANDLE GRIP 3 02900 2 ROLL PIN 4 03972 1 COUPLER,3/8FEM. 3/8NPT FL.
BR50 User Manual ◄ 21 INSTALL WITH A LIGHT COATING OF LOCTITE #609 ON I.D. OF FOOT BORE INSTALL WITH LOCTITE #609 2 1 3 1 4 1 6 1 14 1 5 1 11 1 12 1 10 1 13 1 1 1 7 1 8 1 9 1 9 1 1 1 ITEM P/N QTY DE.
22 ► BR50 User Manual INSTALL WITH A LIGHT COATING OF LOCTITE #609 ON I.D. OF FOOT BORE INSTALL WITH LOCTITE #609 2 1 3 1 4 1 6 1 14 1 5 1 11 1 12 1 10 1 13 1 1 1 7 1 8 1 9 1 9 1 1 1 ITEM P/N QTY DE.
BR50 User Manual ◄ 23 INSTALL WITH LOCTITE #609 INSTALL WITH A LIGHT COATING OF LOCTITE #609 ON I.D. OF FOOT BORE. ALIGN HEX AS SHOWN 2 1 3 1 4 1 17 1 5 1 12 1 9 1 16 1 10 1 13 1 11 1 15 1 14 1 1 1 .
Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com.
An important point after buying a device Stanley Black & Decker BR50 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Stanley Black & Decker BR50 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Stanley Black & Decker BR50 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Stanley Black & Decker BR50 you will learn all the available features of the product, as well as information on its operation. The information that you get Stanley Black & Decker BR50 will certainly help you make a decision on the purchase.
If you already are a holder of Stanley Black & Decker BR50, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Stanley Black & Decker BR50.
However, one of the most important roles played by the user manual is to help in solving problems with Stanley Black & Decker BR50. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Stanley Black & Decker BR50 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
