Instruction/ maintenance manual of the product P4 Banner
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Field Guide Featuring the PresencePLUS ® P4 GEO Vision Sensor.
Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 2 Vis ion Sen sor s Overview The PresencePLUS P 4 GEO is a vision sensor that inspec ts an area for features in any orient ation or location.
Page 3 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s Re mot e TE ACH Ca pab ili ty Aft er i nit ial setu p, th e P4 G EO ca n lea rn a new tar get with out a PC .
Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 4 Vis ion Sen sor s Features Bi- Col or S tat us In dic ato rs • Gre en = P ASS Red = F AI L .
Page 5 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s 12- Pin Dis cre te I/ O • Rem ote TEA CH • Ext ern al T r igg er • Pro .
Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 6 Vis ion Sen sor s 360° Pattern Matching P ASS P ASS F AIL • Dur ing Set up, the us er i den tif ies a sect ion of the ima ge co nta ini ng th e ta rge t pat ter n in t he sen sor ’ s fie ld of vie w (FO V).
Page 7 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s In spe cti on Remote TEACH In spe cti on In spe cti on Ch ang e TE ACH New Co ndi tio n • The P4 GE O ins pec ts a n ROI for mis sin g, inc orr ect or “sm udg ed” cha rac ter s.
Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 8 Vis ion Sen sor s Correct Container Lid Inspection Application Obj ective : Ve rif y that dair y product car tons have the correct lids, preventing the potentially costl y return of a shipment.
Page 9 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s Correct Container Lid Inspection Application: User Interface T o ols Scr een • Blu e li nes iden tif y edg es. • The red rect ang le sh ows the ROI fo r th e GEO Coun t to ol .
Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 10 Vis ion Sen sor s Correct Part Verification Application Obj ective : Ve rif y that the correct par t s are ejected from a feeder bowl.
Page 11 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s Correct Part Verification Application: User Interface T o ols Scr een • Blu e li nes iden tif y edg es. • The red rect ang le sh ows the ROI fo r th e GEO Coun t to ol .
Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 12 Vis ion Sen sor s Date Lot Code Application Obj ective : Inspect the current date and lot code.
Page 13 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s Date Lot Code Application: User Interface T o ols Scr een • Blu e li nes iden tif y edg es. • The red rect ang le sh ows the ROI fo r th e GEO Coun t to ol .
Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 14 Vis ion Sen sor s Component Inspection Application Obj ective : Ve rif y that a but ton assembly is assembled and oriented correctl y before it is mounted in a steering wheel.
Page 15 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s Component Inspection Application: User Interface Ru n Scr ee n F AIL • Onl y tw o mat chi ng pa tte rns are foun d. T o ols Scr een • Blu e li nes iden tif y edg es.
Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 16 Vis ion Sen sor s User Interface: Setup Menu Th e Set up Menu cap tur es a ref ere nce ima ge a nd se ts the t rig ger opt ion s.
Page 17 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s User Interface: T ools Menu Th e T oo ls Menu est abl is hes the insp ec tio ns t hat a sen sor wil l ex ecu te.
Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 18 Vis ion Sen sor s User Interface: T each Menu Th e T ea ch Menu set s th e jud gm ent tol era nce s of ins pec tio ns on a go od p rod uct .
Page 19 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s User Interface: Run Menu Th e Run Men u mo nit ors the ins pec tio ns .
Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 20 Vis ion Sen sor s Model Description P4GRKB P4 GEO Right-Angle Sensor Basic Kit P4GIKB P4 GEO In-line Sensor Basic Kit Basic Kits Ba sic kit s inc lu de se ns or an d th e ap pro pri at e bra ck et.
Page 21 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s P4 GR B 23 12 S RR K Se nso r P4GR P4 GE O Ri gh t-A ng le S en so r P4GI P4.
Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 22 Vis ion Sen sor s Lensing Model Description LCF04 4 mm lens LCF08 8 mm lens with focus locking.
Page 23 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s Lighting Spe cia lty Lig hti ng • O n-a xis , hig hly diff use d an d ind ire ct lig hti ng o pti ons for sp eci al- nee ds app lic ati ons • R efe r to Ba nne r Li ght ing Guid e (P/ N 69 951 rev .
Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 24 Vis ion Sen sor s Model Numbers Right-Angle: P4GR In-Line: P4GI Part Numbers Right-Angle: 71431 In-Line: 71432 Imager 2.56 x 2.06 mm (0.10" x 0.
Page 25 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s Communication RJ-45 Ethernet RS-232 flying leads Display Options PC or NTSC video (9 m [30'] max.
Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 26 Vis ion Sen sor s Model Imager T echnology Imager Size Housing Style Lensing Options Live Vide.
Page 27 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s Model User Interface Location/Rotation Adjustment Vision T ools Analysis Ins.
F or a d di t i on a l in f o rm a t io n . .. 971 4 10 th A ven ue N ort h • M inn eap oli s, MN 554 41 • Pho ne: 763- 544 -31 64 • ww w .ba nne ren gin eer ing .co m p/n 117 998 • Printed in USA 06/04 P/N 118000 Lens Selection Guide P/N 69950 rev .
An important point after buying a device Banner P4 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Banner P4 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Banner P4 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Banner P4 you will learn all the available features of the product, as well as information on its operation. The information that you get Banner P4 will certainly help you make a decision on the purchase.
If you already are a holder of Banner P4, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Banner P4.
However, one of the most important roles played by the user manual is to help in solving problems with Banner P4. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Banner P4 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center