Instruction/ maintenance manual of the product SB1022 Southbend
Go to page of 64
Copyright © August, 2009 F or Machines Mfg . Since 8/09 MODEL SB1021 - SINGLE PHASE MODEL SB1022 - THREE PHASE 14" MET AL CUTTING B ANDSAW.
Customer Ser vice We stand behind our machines. If you have any service questions, parts requests or general questions about the machine, feel free to contact us.
T able of Contents Blade Care ........................................................ 24 Blade Break-In .................................................. 24 Blade Speed Chart ............................................. 25 Chip Inspection Chart ...
INTRODUCT ION -2 - F or Machines Mfg . Since 8 / 09 Mod el SB 1 021/ SB 1 022 INTRODUCTION Ab out T his Mac hine Capabilities This 14" Metal-Cutting Bandsaw allows you to make exterior and interior contoured or straight cuts. To better understand these capabilities, imagine making a "doughnut" out of 1" steel plate.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -3- INTRODUCTION Identification Grinder V ariable Speed Handwheel Blade Shear W elding Area W ork Lamp Blade T ension Handwheel Air Blower.
-4- F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 INTRODUCTION Mac hine Specifications Model S B1021 14" V ariable Speed V er tical Met al Cutting Bandsaw Product Dimensions: Weight .................................................
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -5- INTRODUCTION Main Specifications: Operation Information Number of Blade Speeds ........................................................................................................ ..
-6- F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 INTRODUCTION Model S B1022 14" V ariable Speed V er tical Met al Cutting Bandsaw Product Dimensions: Weight ..........................................................................
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -7- INTRODUCTION Main Specifications: Operation Information Number of Blade Speeds ........................................................................................................ ..
S AFE TY -8- F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 SAFETY Underst anding Risks of Mac hiner y Operating all machinery and machining equipment can be dangerous or relatively safe .
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -9- SAFETY 5. Entanglement: Loose clothing, gloves, neckties, jewelry or long hair may get caught in moving parts, causing entanglement, amputation, crushing, or strangulation. Reduce this risk by removing/securing these items so they cannot contact moving parts.
-10 - F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 SAFETY Additional Met al Cutting Bandsaw Safety 7. Magnesium Fire Hazard: Use EXTREME CAUTION if cutting magnesium. Using the wrong cutting fluid or overheating the material could lead to an extremely hot fire that is difficult to extinguish.
PREP A RA TI ON F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -1 1 - PREPARATION Preparation Over view The purpose of the preparation section is to help you prepare your machine for operation. The typical preparation process is as follows: 1.
-1 2 - F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 PREPARATION The unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prevents corrosion during shipment and storage. The benefit of this rust preventative is that it works very well.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -1 3 - PREPARATION 30" W all 37" 22" 8" = P ower connection Figure 1 .
-14 - F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 PREPARATION L ifting & Moving Use a forklift to lift the machine off the pallet and onto a suitable location using the lifting eye shown in Figure 2.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -1 5 - PREPARATION Assembly This machine comes pre-assembled from the factory. However, tension has been removed from the blade for shipping purposes. Before operating the machine for the first time, you MUST make sure the blade is properly tensioned.
-16 - F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 PREPARATION Power Connection S B1021 110V (Prewired) Power Source Full Load Amp Draw ............................ 13.6 Amps Permissible Voltage Range .................... 99V–121V Phase .
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -17- PREPARATION T est Run After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation.
OPE RA TION -1 8 - F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 OPERATION Operation Over view The purpose of the operation section is to familiarize you with the basic controls, terminology, capabilities, and adjustments that are necessary to use this machine.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -1 9 - OPERATION Controls Refer to Figures 6 – 8 and the following descriptions to become familiar with the basic controls of this machine. A. Motor L ight: Lights when the ON button is pressed and there is power to the machine.
-2 0 - F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 OPERATION Blade Selection Selecting the right blade for the cut requires a knowledge of various blade characteristics. Blade T erminology A. Ker f : The amount of material removed by the blade during cutting.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -21 - OPERATION T ooth Set Three common tooth sets are alternate, wavy, and raker (see Figure 11 ).
-22 - F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 OPERATION Blade Pitc h (TP I) The chart below is a basic starting point for choosing teeth per inch (TPI) for variable pitch blades and standard raker set bi-metal blades/ HSS blades.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -2 3 - OPERATION Blade Changes T o replace the blade: 1. DISCONNECT BANDSAW FROM POWER! 2. Open the upper and lower wheel doors, release tension on the blade, and move the blade guides away from the blade.
-2 4 - F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 OPERATION Blade Breakage Blade Care & Break- In Many conditions may cause a bandsaw blade to break. Blade breakage is unavoidable, in some cases, since it is the natural result of the peculiar stresses that bandsaw blades must endure.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -2 5 - OPERATION Use the blade speed chart in Figure 15 to determine an appropriate speed to start with, then examine the chips once you start cutting to determine which way to adjust the speed or your feed rate.
-2 6 - F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 OPERATION Positioning Guide Post The guide post assembly is used for two purposes: 1) To properly position the blade guard to protect.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -27- OPERATION 5. Position the blade guides so that they are approximately 1 ⁄ 16 " behind the tooth gullets (see Figure 20 ), then re-tighten the blade guide bracket cap screw. Blade Guide 1 ⁄ 16 " Figure 20.
-2 8 - F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 OPERATION T o tilt the t able for ward or b ackward: 1. DISCONNECT BANDSAW FROM POWER! 2. Use a 6mm hex wrench to loosen both sets of cap screws on the two feed angle tilt scale brackets (see Figure 23) .
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -2 9 - OPERATION Note: To make a proper blade weld, the ends of the blade must be evenly butted together during the welding process. If necessary, use the grinder to square up the ends or remove any teeth that are in the welding zone (see Figs.
-30- F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 OPERATION 11. Inspect the weld. The welded joint should be even across the width of the blade with no gaps (see Figure 30 ). Corr ect Not Corr ect Not Corr ect Figure 30 . Blade welded joint e xamples.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -3 1 - OPERATION 17. Re-clamp the blade in the welding clamps with the joint centered, then repeat the annealing process twice more. Each time gradually reduce the amount of time you anneal the weld.
MAI NTE NAN C E -3 2- F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 MAINTENANCE Maintenance Sc hedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -33- MAINTENANCE If the table becomes difficult to tilt, position it so that you can brush a thin coat of multi- purpose grease on the trunnion sliding surfaces (see Figure 36 ), then move back-and-forth to distribute.
-34- F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 MAINTENANCE V- Belts To ensure optimum power transfer from the motor to the blade, the V-belts must be in good condition and operate under proper tension. Check V-belt tension at least every three months—more often if the bandsaw is used daily.
SE RVIC E F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -35- SERVICE Blade T rac king A blade that is tracking correctly runs cooler, reduces wear-and-tear on the machine, and increases cutting performance. When tracking correctly, the blade rides next to, but not against, the wheel flange.
-36- F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 SERVICE 5. Tilt the table until the blade and table top are perpendicular, then tighten the trunnion cap screws. 6. Loosen the scale pointer for the cut angle scale (on the trunnion) and point it to zero.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -3 7 - SERVICE Pinion Gear Bac klash During the life of the machine, the variable speed handwheel may develop extra backlash due to normal wear of the pinion gears. If this lash becomes unacceptable, use this procedure to reduce the backlash.
TROUBLESHOOT ING -38- F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 TROUBLESHOOTING If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Symptom Possible Cause Possible Solution Machine does not start.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -39- TROUBLESHOOTING Symptom Possible Cause Possible Solution Machine stalls or slows when operating. 1. Too much pressure when feeding workpiece. 1. Reduce pressure when feeding workpiece. 2.
-4 0- F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 TROUBLESHOOTING Blade tracks incorrectly, or comes off wheels. 1. Feed rate is too fast. 1. Reduce feed rate, or decrease blade TPI. 2. Blade is not tracking correctly. 2. Adjust blade tracking.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -4 1 - TROUBLESHOOTING Symptom Possible Cause Possible Solution Blade dulls prematurely, or metal sticking to the blade. 1. Blade is improperly broken in. 1. Replace blade, and complete blade break in procedure.
ELECTRICAL -4 2- F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 ELECTRICAL Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -4 3- ELECTRICAL W iring Over view WE LD I N G U N IT MO T OR WE LD E R’S LA M P CON TROL P A NEL A B B C C D E F F D E LE CTR I CAL P A NEL E WO R K LA M P A May Represent Multiple Wires * See Page 44 and Figure 48 .
-44- F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 ELECTRICAL S B1021/2 Control Panel & W elding Unit 220V T ransformer 115/230V 2K VA Y a Chang Electric ON OFF Annealing Button W el.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -4 5- ELECTRICAL 1 2 3 4 12 3 45 6 78 9 10 11 12 R R R 1 2 2 U U 1 1 1 W W 2 4 4 4 4 R T 2 2 3 3 4 R T 3 A1 1 L1 2T1 10 C16 95 T est Reset .
-4 6- F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 ELECTRICAL 1 2 3 4 12 3 45 6 78 9 10 11 12 R R R 1 2 2 U U 1 1 1 W W 2 4 4 4 4 R T 2 3 3 4 R T 3 A1 1 L1 2T1 400 C16 95 T est Reset 2T.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -4 7 - ELECTRICAL 1 2 3 4 12 3 45 6 78 9 10 11 12 1 U U 1 1 V V W W 4 4 4 4 2 3 3 4 R T 3 A1 1 L1 2T1 10 C09 95 T est Reset 2T1 4T2 6T3 96 97 98 4T2 6T3 14NO 3L2 5L3 13N O A2 3.
-48- F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 ELECTRICAL Figure 47 . Motor . Figure 48 . Control Panel & W elder's L amp. Figure 49 .
P ARTS F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -4 9- PARTS Lower F rame 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 5 3 4 1 1 6 1 1 2 1 1 6 6 1 26 27 28 29 3.
-5 0- F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 PARTS Lower F rame Par ts L ist REF PART # DE SC RI PT IO N REF PART # DE SC RI PT IO N 1 PSS20M SET SCREW M8-1.2 5 X 8 2 5 PW03M FLAT WASHER 6MM 2 PSB1021002 LOCK COLLAR 26 PLW03M LOCK WASHER 6MM 3 PW04M FLAT WASHER 10MM 2 7 PFN0 7 M FLANGE NUT M4-.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -5 1 - PARTS Drive System 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 105 108 1.
-5 2- F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 PARTS Drive System Par ts L ist REF PART # DE SC RI PT IO N REF PART # DE SC RI PT IO N 100 PSB1021100 GREASE FITTING 139 PCAP84M CAP SCREW M10-1. 5 X 3 5 101 PR03M EXT RETAINING RING 12MM 140 PCAP63M CAP SCREW M12-1.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -5 3- PARTS Upper F rame 201 202 203 204 206 207 208 209 210 211 212 213 214 215 217 218 219 220 221 222 223 224 225 202 201 226 227 228 22.
-54- F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 PARTS Upper F rame Par ts L ist REF PART # DE SC RI PT IO N REF PART # DE SC RI PT IO N 201 PW03M FLAT WASHER 6MM 244 PSB1021244 HOSE C.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -5 5- PARTS T able & T ensioning System 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323.
-5 6- F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 PARTS T able & T ensioning System Par ts L ist REF PART # DE SC RI PT IO N REF PART # DE SC RI PT IO N 300 PSB1021300 TABLE 32 5 PR26M INT RETAINING RING 5 2MM 301 PCAP0 5 M CAP SCREW M8-1.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -5 7 - PARTS Electrical Cabinet 400 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 REF PART # DESC R IP TI ON REF PART # DES CR I PT IO N 400 PSB1021400 CABINET DOOR 411 PSB1021411 HINGE PIN 401 PSB1021401 OL RELAY AB 193-EEEB 5 .
-5 8- F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 PARTS W elder & Control Panel 500 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 .
F or Machines Mfg . Since 8 / 09 Mod el SB 1 02 1 / SB 1 022 -5 9- PARTS W elder & Control Panel Breakdown REF PART # DE SC RI PT IO N REF PART # DE SC RI PT IO N 5 00 PSB1021 5 00 CAM 5 3 5 PSB1021 5 3 5 TOGGLE SWITCH 5 01 PW03M FLAT WASHER 6MM 5 36 PSB1021 5 36 CONTROL PANEL 5 02 PN01M HEX NUT M6-1 5 3 7 PS09M PHLP HD SCR M 5 -.
-60- F or Machines Mfg . Since 8 / 0 9 Mod el SB 1 021/ SB 1 022 PARTS Mac hine L abels REF PART # DE SC RI PT IO N REF PART # DE SC RI PT IO N 600 PSB1021600 MACHINE ID LABEL (SB1021) 606 PSB1021606 .
W AR R ANTY & R ETU R N S WARRANTY This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance.
Printed In T aiwan #TRCRBL TSJB12079.
An important point after buying a device Southbend SB1022 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Southbend SB1022 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Southbend SB1022 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Southbend SB1022 you will learn all the available features of the product, as well as information on its operation. The information that you get Southbend SB1022 will certainly help you make a decision on the purchase.
If you already are a holder of Southbend SB1022, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Southbend SB1022.
However, one of the most important roles played by the user manual is to help in solving problems with Southbend SB1022. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Southbend SB1022 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
