Instruction/ maintenance manual of the product sb1018 Southbend
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Hundr eds of Thousands of Lathes Sold W ith a T radition of Q uality Since 1906! Copyright © May , 2010 Revised March, 2011 (J B) F or Machines Mfg. Since 8/09 M O D E L S B1018 O WN E R'S MAN U.
Customer Ser vice We stand behind our machines. If you have any service questions, parts requests or general questions about the machine, feel free to contact us.
T able of Contents Blade Changes ................................................... 25 Blade Tension ..................................................... 26 Blade Breakage .................................................. 26 Blade Care & Break-In .
INTRODUCT ION -2 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 I N TRODUCT ION Ab out T his Mac hine Capabilities This metal cutting bandsaw uses a gravity-fed blade to make straight cuts through workpieces that are clamped in a vise.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -3- I N TRODUCT ION Identification Serio us perso nal injur y could o ccur if you conn ec t the machine to power befor e comple ting the se tup proce ss. DO N OT connec t power until inst ruc ted to do so later in this manu al.
-4- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 I N TRODUCT ION Mac hine Specifications Model S B1018 5" x 6" Swivel Mast Bandsaw Product Dimensions: Weight ............................................................................
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -5- I N TRODUCT ION Cutting Capacities Angle Cuts ......................................................................................................................................................
SAFETY -6- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 S AF ET Y Underst anding Risks of Mac hiner y Operating all machinery and machining equipment can be dangerous or relatively safe dependin.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -7- S AF ET Y 5. Entanglement: Loose clothing, gloves, neckties, jewelry or long hair may get caught in moving parts, causing entanglement, amputation, crushing, or strangulation. Reduce this risk by removing/securing these items so they cannot contact moving parts.
-8- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 S AF ET Y Additional Met al Bandsaw Safety 1. Blade Condition. A dull or damaged blade can break apart during operation, increasing the risk of operator injury. Do not operate with a dull, cracked or badly worn blade.
P R E P AR A TI ON F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -9- P R EP ARA T ION Preparation Over view The purpose of the preparation section is to help you prepare your machine for operation. The list below outlines the basic process to follow to prepare your machine for operation.
-10 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 P R EP ARA T ION Circuit Requirements for 110V This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements: Nominal Voltage .
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -1 1- P R EP ARA T ION Serious injury could occur if you connec t the machine to po wer befor e completin g the setup p rocess . D O NOT co nnec t to p ow e r unt il instruc ted l ater in this manua l.
-1 2 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 P R EP ARA T ION The items listed below are optional components and are not required for bandsaw operations. Their installation and use is covered in Operation , beginning on Page 20 . Description Qty P.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -1 3 - P R EP ARA T ION The unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prevents corrosion during shipment and storage. The benefit of this rust preventative is that it works very well.
-14 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 P R EP ARA T ION Physical Environment Electrical Inst allation L ighting W eight Load Space Allocation P ower Connection (Dr awing Not to Scale) 38" Minimum 6" 19½" 11" 31" Wall Figure 8.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -1 5 - P R EP ARA T ION Assembly T o assemble the b andsaw: 1. Attach the left and rear panels and the bottom shelf together as shown in Figure 9 with three M8-1.25 x 15 hex bolts, three M8- 1.25 hex nuts, and six 8mm flat washers.
-16 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 P R EP ARA T ION Figure 13. Wheel assembly . Figure 15. Mounting bandsaw to st and. 7. Insert the axle through the holes in the base assembly, then slide the wheels over the axle and secure each with a cotter pin, as shown in Figure 13 .
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -17 - P R EP ARA T ION Figure 17 . Installing belt. Figure 19. Pulley cover knob. 13. Pivot the motor assembly upward, then place the belt over the gearbox and motor pulleys, as shown in Figure 17 . 14.
-1 8 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 P R EP ARA T ION Power Connection Elec t rocut ion or fir e may occ ur if machine is ungr ounded , incorr ec tly connec ted to power , or connec ted to an unde rsize d circ uit . Use a quali fied elec tr ician to ensur e a safe powe r connec tion.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -1 9 - P R EP ARA T ION T est Run After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation.
OP E R A TI ON -2 0 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 OP E RA T ION Operation Over view T o complete a typical cutting operation, the operator does the following: 1. Examines the workpiece to make sure it is suitable for cutting. 2.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -21- OP E RA T ION De sc ri pt io n of C on tr ol s & Components Refer to Figure 24 and the following descriptions to become familiar with the basic controls and components used to operate this machine.
-22 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 OP E RA T ION Blade Selection Selecting the right blade for the cut requires a knowledge of various blade characteristics. This section breaks down blade characteristics to help the reader make an informed decision about what blade to use for a given operation.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -2 3 - OP E RA T ION T ooth Set Three common tooth sets are alternate, wavy, and raker (see Figure 26 ).
-2 4 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 OP E RA T ION Blade Pitc h (TP I) The chart below is a basic starting point for choosing teeth per inch (TPI) for variable pitch blades and standard raker set bi-metal blades/ HSS blades.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -2 5 - OP E RA T ION Blade Changes Change blades when they become dull, damaged, or if the operation requires a different type of blade. T o change the blade on the bandsaw: 1. DISCONNECT BANDSAW FROM POWER! 2.
-2 6 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 OP E RA T ION blade selection Blade T ension Proper tension is essential to avoid vibration, twist, or`slippage on the wheels. A correctly tensioned blade provides long life, straight cuts, and efficient cutting.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 - 2 7- OP E RA T ION Blade Care & Break- In Blade Care To prolong blade life, always use a blade with the proper width, set, type, and pitch for each application. Maintain the appropriate feed rate,feedpressure,andbladespeed.
-2 8 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 OP E RA T ION Blade Speed Char t Figure 35. Dry cutting blade speed chart. Copper Alloy 229~482 (70) (147) 203~213 (62) (65) 85-203 (26) (62) .
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -2 9 - OP E RA T ION The downfeed valve starts and stops headstock downfeed. The downfeed rate is adjusted by turning the downfeed rate adjust knob ( Figure 37) . Turning the knob clockwise decreases the downfeed rate and turning the knob counterclockwise increases the downfeed rate.
-30 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 OP E RA T ION 4. Remove the two spacers from the holes on the left side of the machine base, then reposition them into the two holes in the right side of the machine base, as shown in Figure 39 .
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 - 31- OP E RA T ION Operation T ips Review the following tips to help you safely and effectively operate your bandsaw and get the maximum life out of your saw blades. • Usetheworkstoptoquicklyandaccurately cut multiple pieces of stock to the same length.
MAI NTE NANC E - 32 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 MAI NTE NAN C E Maintenance Sc hedule Daily • Check/correctloosemountingbolts. • Check/correct damaged or dull saw blade. • Check/correct worn or damaged wires.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -33 - MAI NTE NAN C E Mac hine Storage All machinery will develop serious rust problems and corrosion damage if it is not properly prepared for storage. If decommissioning this machine, use the steps in this section to ensure that it remains in good condition.
Service -34 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 S E RVI C E Blade T rac king Blade tracking describes the way the blade rides on the bandsaw wheels. A properly tracking blade will ride approximately 1 ⁄ 16 " from the blade shoulder without touching it and will not wander back and forth when the blade is running.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -35 - S E RVI C E Frequently check and adjust this setting. A blade that is perpendicular to the table surface provides the best cutting results with minimal side loading and blade wear. T ools Needed Qty Wrench or Socket 12mm .
-36 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 S E RVI C E If the blade stops moving while the motor is still running, the V-belt may be slipping and will need to be tightened. If the V-belt shows signs of excessive wear, such as cracking or fraying, it must be replaced.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 - 3 7- S E RVI C E 3. With the headstock fully lowered, loosen the 12mm stop bolt and jam nut shown in Fig- ure 52 .
TROUBLESHOOT I NG -38 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 T ROU B LESHOO T I NG If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Machine does not start.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -39 - T ROU B LESHOO T I NG Machine stalls or slows when operating. 1. Too much feed pressure. 1. Reduce feed pressure. 2. Workpiece is warped and binding blade. 2. Fabricate a jig for better workpiece control.
-4 0- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 T ROU B LESHOO T I NG The cut is crooked, the blade wanders, slow cuts, or shows overheating on one side of the cut or the blade. 1. The feed pressure is too high. 1. Decrease the feed rate. 2. Blade is loading up.
E LE CTR I CAL F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 - 4 1- E LECT R ICAL Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines.
- 42 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 E LECT R ICAL 5. Close the motor junction box and secure the cover with the provided screw. 6. Use the 18mm wrench to remove the four hex bolts that secure the machine to the cabinet, then with the help of another per- son, remove the machine from the cabinet.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 - 43- E LECT R ICAL W iring Diagram Star t Capacitor 200M FD 125V AC 6 1 4 Star t Capacitor 200M FD 125V AC 5 2 3 6 1 4 5 2 3 Neutral Hot GND Ground .
-44 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 E LECT R ICAL W iring Component Locations Figure 55. Wiring component locations. Motor Junction Box ON /O FF Switch RE A D PAGE 41 B EFO RE DO .
P ARTS F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 - 45- P ARTS Base & Cabinet St and 370 353 403 369 353-1 404 402 401 357 358 361 17 363 410 353-3 354 356 355 409 407 120 400 362 411 54 5.
- 46- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 P ARTS Base & Cabinet St and Par ts L ist REF PART # D ES CRI PT ION REF PART # D ES CRI PT ION 4 PSB1018004 CABINET STAND ASSEMBLY 120 PSB.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 - 47- P ARTS Head & V ise 301-1 301-2 113 301-10 301-5 301-3 301-7 301-9 301-6 301-8 301-7 302 20 303 21 19 305 304 412 413 71-1 198 103-4 79 35 .
- 48- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 P ARTS Head & V ise Par ts L ist REF PART # D ES CRI PT ION REF PART # D ES CRI PT ION 2 PN05 HEX NUT 1/4-20 93 PSB1017093 GEARBOX COVER 3 .
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 - 49 - P ARTS Motor & Blade Guides 132 99 63 134 133 64 134 100 94 66 35 83 40 41 89 72 101 101-1 6 35 69 86 74 112 84 85 99 86-1 85-1 1 16 44 11.
- 50 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 P ARTS Motor & Blade Guides Par ts L ist REF PART # D ES CRI PT ION REF PART # D ES CRI PT ION 1 PB07 HEX BOLT 5/16-18 X 3/4 69 PB24 HEX B.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 - 51- P ARTS Switc h REF PART # D ES CRI PT ION REF PART # D ES CRI PT ION 76 PSB1018076 SWITCH SHUT-OFF ASSEMBLY 224-3 PSB1018224-3 SWITCH MOUNT PLA.
- 52 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 P ARTS The safet y labels p rovided wit h your mach ine are used to make the op erator aware of the machine haz ards and ways to pr ev ent inj ur y . The owner of th is machine MU ST maint ain the origin al locat ion and re adabili ty of th ese safety la bels .
W AR R ANTY & R ETU R N S F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 - 53 - W AR R ANT Y This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase.
South Bend L athe Co. P .O. Box 2027 Bellingham, WA 9 8227 P HON E: ( 36 0) 73 4-1 540 (Administrative Offi ces) FA X: ( 36 0) 67 6-10 75 (International) FA X: ( 36 0) 73 4-163 9 (U SA only) southbendla the .
An important point after buying a device Southbend sb1018 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Southbend sb1018 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Southbend sb1018 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Southbend sb1018 you will learn all the available features of the product, as well as information on its operation. The information that you get Southbend sb1018 will certainly help you make a decision on the purchase.
If you already are a holder of Southbend sb1018, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Southbend sb1018.
However, one of the most important roles played by the user manual is to help in solving problems with Southbend sb1018. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Southbend sb1018 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
