Instruction/ maintenance manual of the product XR-CA600 Sony
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SERVICE MANUAL Model Name Using Similar Mechanism XR-C5300R T ape T ransport Mechanism T ype MG-25G-136 FM/MW/L W CASSETTE CAR STEREO AEP Model UK Model SPECIFICA TIONS XR-CA600/CA600V/CA600X Photo: XR-CA600X V er 1.0 2001.02 9-870-246-11 Sony Corporation 2001B0500-1 Audio Entertainment Group C 2001.
2 XR-CA600/CA600V/CA600X T ABLE OF CONTENTS 1. GENERAL Location of Controls ....................................................... 3 Setting the Clock ............................................................. 4 2. DISASSEMBL Y 2-1. Disassembly Flow .
3 XR-CA600/CA600V/CA600X SECTION 1 GENERAL This section is e xtracted from instruction manual. Location of controls Refer to the pages l isted f or details.
4 XR-CA600/CA600V/CA600X Setting the cl ock The cloc k uses a 24 -hou r digit al indi ca tion. Examp le : T o s et th e cl oc k to 10:0 8 1 Pres s (MENU) , the n pre ss eit her si de of (DISC/PRESET) or (PRESET) repeatedly until “ CLOCK ” appe ar s.
5 XR-CA600/CA600V/CA600X AUDIO OUT REAR BUS AUDIO IN 3 Source selector (not supplied) Signalquellenwähler (nicht mitgeliefert) Sélecteur de source (non fourni) Selettore di fonte (non in dotazione) .
6 XR-CA600/CA600V/CA600X Pr é cautions • Cet appareil est conçu pour fonctionner sur courant continu de 12 V avec masse négative. • Evitez de fixer des vis sur les câbles ou de coincer ceux-ci dans des pièces mobiles (par exemple, armature de siège).
7 XR-CA600/CA600V/CA600X Precautions • Choose the installation location carefully so that the unit will not interfere with normal driving operations. • Avoid installing the unit in areas subject to dust, dirt, excessive vibration, or high temperature, such as in direct sunlight or near heater ducts.
8 XR-CA600/CA600V/CA600X SECTION 2 DISASSEMBL Y • This set can be disassembled in the order sho wn below . 2-1. DISASSEMBL Y FLO W 2 two claws 7 screw (PTT2.6 × 6) 8 mechanism deck (MG-25G-136) 5 flexib le board (CN301) 1 screw (PTT2.6 × 6) 4 sub panel assy 1 two screws (PTT2.
9 XR-CA600/CA600V/CA600X 2-4. HEA T SINK (ISO2P) 2-3. MAIN BO ARD 2 three ground point screws (PTT2.6 × 6) 3 rubber cap (25) 1 three screws (PTT2.6 × 8) 4 main board 2 two screws (PTT2.
10 XR-CA600/CA600V/CA600X SECTION 3 ASSEMBL Y OF MECHANISM DECK 3-1. HOUSING 3-2. ARM (SUCTION) Note: Follo w the assembly procedure in the numerical order giv en. A par t C par t B par t D par t 8 Hold the hanger by bending the claw . 6 Fit projection on D par t.
11 XR-CA600/CA600V/CA600X 3-3. LEVER (LDG-A) / (LDG-B) 3-4. GEAR (LDG-FT) shaft A shaft B shaft C 1 Fit the lev er (LDG-A) on shafts A – C and install it. shaft A shaft B 2 Fit the lev er (LDG-B) on shafts A and B and install it. 3 type-E stop ring 2.
12 XR-CA600/CA600V/CA600X 3-5. GUIDE (C) 3-6. MOUNTING POSITION OF CAPST AN/REEL MOT OR (M901) 2 guide (C) 1 three claws two precision screw s (P2 × 2) Note: Mount the motor so that the angle between of the motor and the hole for the screw becomes 30 ° as shown in this figure.
13 XR-CA600/CA600V/CA600X Procedur e: 1. Put the set into the FWD PB mode. 2. Adjust adjustment resistor for inside capstan motor so that the reading on the frequency counter becomes 3,000 Hz.
14 XR-CA600/CA600V/CA600X 2.5 Vp-p 22.4 µ s 3.3 Vp-p 54.4 ns 5 Vp-p 232 ns 5 Vp-p 30.8 µ s SECTION 6 DIA GRAMS 6-1. NO TE FOR PRINTED WIRING BO ARDS AND SCHEMA TIC DIA GRAMS Note on Schematic Diagram: • All capacitors are in µ F unless otherwise noted.
XR-CA600/CA600V/CA600X 15 15 3 2 1 (FM/AM TUNER UNIT) FM/AM ANTENNA IN AUDIO OUT REAR BUS AUDIO IN 25 1 2 24 IC751 BUS CONTROL IN (REMOTE IN) (NOSE DETECT) SUB BOARD 1-680-155- 11 MAIN BOARD CN301 3 2.
XR-CA600/CA600V/CA600X 16 16 6-3. SCHEMA TIC DIA GRAM – MAIN Board (1/3) – • See page 14 for W avef orm. • See page 23 for IC Block Dia grams. (Page 17) (Page 18).
XR-CA600/CA600V/CA600X 17 17 6-4. SCHEMA TIC DIA GRAM – MAIN Board (2/3) – • See page 14 for Wa veforms. • See page 23 for IC Bloc k Diagrams. (Page 16) (Page 18).
XR-CA600/CA600V/CA600X 18 18 6-5. SCHEMA TIC DIA GRAM – MAIN Board (3/3) – • See page 23 for IC Block Diagrams. (Page 16) (Page 17) (Page 19).
XR-CA600/CA600V/CA600X 19 19 6-6. PRINTED WIRING BO ARD – SUB Boar d – 6-7. SCHEMA TIC DIA GRAM – SUB Board – LSW801 A1 S1 A2 K1 S2 K2 TAPE DECK ILLUMINATION Z SUB BOARD (COMPONENT SIDE) 1-676.
XR-CA600/CA600V/CA600X 20 20 KEY BOARD (COMPONENT SIDE) 1 LED902.S907 MBP 2 3 REP LED900, 901 (KEY ILLUMINA TION) EQ7 LED903, S906 4 5 LED902, LED903 SOURCE MODE o (CA600) SHUF 6 LED905, 910 (LCD BACK LIGHT) LIQUID CRYST AL DISPLAY LED906, 909 (LCD BACK LIGHT) MENU SOUND AF TA OFF (CA600) .
XR-CA600/CA600V/CA600X 21 21 6-9. PRINTED WIRING BO ARD – KEY Boar d (XR-CA600V) – LED901 C-2 LED902 B-1 LED903 C-1 LED905 B-4 LED906 B-11 LED913 C-12 LED914 B-13 Q905 F-6 Q906 G-6 Ref.
XR-CA600/CA600V/CA600X 22 22 6-10. SCHEMA TIC DIA GRAM – KEY Board – • See page 14 f or Wavef orm. (Page 19).
23 XR-CA600/CA600V/CA600X • IC Block Diagrams – MAIN Board – IC51 SAA6588T -118 IC301 CXA2509A Q-T4 SCOUT MRO MPTH TCON OSCO OSCI VSSD VDDD DAVN SDA VREF MPX VSSA VDDA AFIN MAD PSWN SCL 2 1 6 15.
24 XR-CA600/CA600V/CA600X IC331 TD A7406T SOFT STEP FADER SOFT STEP FADER SOFT STEP FADER SOFT STEP FADER MAIN SOURCE SELECTOR MIXING SELECTOR INPUT MULTIPLEXER TAPER PDR+ PD – PDL+ PAUSE PHONE TIM .
25 XR-CA600/CA600V/CA600X IC351 LB1930M-TLM IC611 BA4908-V3 1 2 3 4 5 6 7 8 9 10 VCC IN2 S-GND IN1 NC NC OUT2 NC P-GND OUT1 CONTROL CIRCUIT MOTOR DRIVE CIRCUIT BUFFER BUFFER + – + – + – + – OVER VOLTAGE PROTECT REGULATOR 1 2 3 4 5 6 7 8 9 10 12 11 NC TUNER8.
26 XR-CA600/CA600V/CA600X 6-11. IC PIN FUNCTION DESCRIPTION • MAIN BOARD IC501 MN101C49KTF (SYSTEM CONTROLLER) Pin No. Pin Name I/O Description 1 VREF– I Reference voltage (0V) input terminal (for.
27 XR-CA600/CA600V/CA600X Pin No. Pin Name I/O Description 40 TELATT I Telephone attenuate signal input At input of “ H ” , the signal is attenuated by – 20 dB 41 NIH I Not used (fixed at “ H .
28 XR-CA600/CA600V/CA600X *1 Loading motor control STOP LOADING/ FORWARD EJECT/ REVERSE BRAKE LMLOD (pin il ) “ L ”“ H ”“ L ”“ H ” LMEJ (pin o; ) “ L ”“ L ”“ H ”“ H ” Terminal Mode Pin No.
29 XR-CA600/CA600V/CA600X MG-25G-136 #3 F781 #1 #1 #1 #1 #9 #5 #1 TU1 #4 #3 #2 #3 #2 #3 F ront panel assy not supplied 1 4 3 2 5 6 7 8 9 10 11 25 12 23 13 20 18 17 16 22 19 A 14 A 15 (South European) 21 24 7-1. GENERAL SECTION SECTION 7 EXPLODED VIEWS • Items marked “*” are not stock ed since they are seldom required for routine service.
30 XR-CA600/CA600V/CA600X 7-2. FRONT P ANEL SECTION 51 52 53 54 55 56 57 58 59 60 61 62 63 65 66 64 LCD901 not supplied (KEY board) #8 67 68 68 (CA600V) (CA600V) Ref.
31 XR-CA600/CA600V/CA600X 7-3. MECHANISM DECK SECTION (MG-25G-136) 160 159 158 155 154 153 152 156 157 163 161 162 164 166 167 151 168 168 HP901 not supplied M901 #7 #6 165 A A Ref.
32 XR-CA600/CA600V/CA600X SECTION 8 ELECTRICAL P AR TS LIST KEY Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark NO TE: • Due to standardization, replacements in the parts list may be different from the parts speci- fied in the diagrams or the components used on the set.
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 33 XR-CA600/CA600V/CA600X KEY LSW904 1-771-476-11 SWITCH, KEY BOARD (WITH LED) (MODE o ) (CA600V/CA600X) LSW904 1-786-112-11 S.
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 34 XR-CA600/CA600V/CA600X KEY MAIN R948 1-216-029-00 MET AL CHIP 150 5% 1/10W (CA600/CA600X) R950 1-216-029-00 MET AL CHIP 150.
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 35 XR-CA600/CA600V/CA600X MAIN C175 1-163-009-11 CERAMIC CHIP 0.001uF 10% 50V C181 1-124-233-11 ELECT 10uF 20% 16V C183 1-163-251-11 CERAMIC CHIP 100PF 5% 50V C184 1-107-823-11 CERAMIC CHIP 0.
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 36 XR-CA600/CA600V/CA600X MAIN D622 8-719-073-01 DIODE MA111-TX D701 8-719-056-83 DIODE UDZ-TE-17-6.8B D702 8-719-056-83 DIODE UDZ-TE-17-6.8B D703 8-719-056-83 DIODE UDZ-TE-17-6.
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 37 XR-CA600/CA600V/CA600X MAIN Q605 8-729-047-76 TRANSISTOR FMC2A-T148 (CA600V) Q621 8-729-027-23 TRANSISTOR DT A114EKA-T146 Q.
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 38 XR-CA600/CA600V/CA600X MAIN SUB R564 1-216-025-11 RES-CHIP 100 5% 1/10W R565 1-216-097-11 RES-CHIP 100K 5% 1/10W R566 1-216.
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 39 XR-CA600/CA600V/CA600X #6 7-624-104-04 STOP RING 2.0, TYPE -E #7 7-627-553-17 PRECISION SCREW +P 2X2 TYPE 3 #8 7-685-106-19 SCREW +P 2X10 TYPE2 NON-SLIT #9 7-685-795-09 SCREW +PTT 2.
XR-CA600/CA600V/CA600X REVISION HIST OR Y Clicking the ver sion allows y ou to jump to the re vised page. Also, clicking the v ersion at the upper right on the re vised page allo ws you to jump to the ne xt re vised page. V er . Date Description of Revision 1.
An important point after buying a device Sony XR-CA600 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Sony XR-CA600 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Sony XR-CA600 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Sony XR-CA600 you will learn all the available features of the product, as well as information on its operation. The information that you get Sony XR-CA600 will certainly help you make a decision on the purchase.
If you already are a holder of Sony XR-CA600, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Sony XR-CA600.
However, one of the most important roles played by the user manual is to help in solving problems with Sony XR-CA600. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Sony XR-CA600 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center