Instruction/ maintenance manual of the product 35 Baja Marine
Go to page of 85
Baja Marine Owner ’ s Manual 35 O utla w Owner ’ s Manual Part Number: MRP 1813652 © Baja Marine Corporation 2006 R Speed changes you. TM..
B aja M arine C OrpOra tiOn , 2600 S ea r a y B l vd ., K nOxville , tn 37914 F Or inFOrMa tiOn Call 1-865-971-6270 Or F ax 1-865-971-6716 i nternet addreSS : http :// www .
i 35 Outlaw ® Congratulations on becoming the new owner of the world’s #1 performance boat. Baja ® Marine Corporation welcomes you into our worldwide and ever-expanding family of boating enthusiasts. T h e O w n e r ’ s M a n u a l P a c k e t , t o b e k e p t o n board your Baja, gives you important information on the features of your Baja.
ii 35 Outlaw ® THIS P AGE INTENTIONALL Y LEFT BLANK.
iii 35 Outlaw ® i ntrOduCtiOn 1. T his M anual The material within this manual and your Owner ’s Manual Packet: • Gives you basic safety information • Describes the features of your boat • De.
iv 35 Outlaw ® 6. h ull i DenTifica Tion n uMber (hin) The “Hull Identication Number” located on the starbo ard side of the trans om, is the most impo rtant identifying factor and must be included in all correspondence and orders. Failure to include it creates delays.
v 35 Outlaw ® R Speed changes you. TM. a bouT Y our e xpress l iMiTeD W arranTY Baja Marine offers an Express Limited W arranty on each new Baja purchased through an authorized Baja dealer . A copy of the Limited W arranty was included in your owner ’s packet.
vi 35 Outlaw ® 35 O utla w O wner ’ S M anual • t aBle OF C OntentS i nTroDucTion 1. This Manual ............................................................iii 2. Y our Responsibilities ..............................................iii 3. Sources of Information .
vii 35 Outlaw ® s ecTion 5 • f uel s YsTeM 1. Fuel System......................................................... 5.1 2. Fueling Precautions ............................................. 5.2 A. Static Electricity and the Fuel System .......... 5.2 B.
viii 35 Outlaw ® Information in this publication is based upon the latest product specications available at printing. Baja ® Marine Corporation reserves the right to make changes at any time, without notice, in the colors, equipment, specications, materials and prices of all models, or to discontinue models.
35 Outlaw ® 1.1 S eCtiOn 1 • S aFety SAFE boating means: • Knowing the limitations of your boat • Following the "Rules of the Road" • Keeping a sharp lookout for people and objects .
35 Outlaw ® 1.2 S eCtiOn 1 • S aFety 2. l eGall Y M anDa TeD M iniMuM r equireD e quipMenT Consult your national or state boating law enforcement agency . The following equipment is the minimum required by the U.S. Coast Guard for a boat 26' to less than 40' [7.
35 Outlaw ® 1.3 S eCtiOn 1 • S aFety Symptoms of carbon monoxide poisoning are dizziness, ears rin ging, headach es, naus ea, and unco nsci ousne ss. Get fresh air if anyone shows signs of carbon monoxide poisoning, and/or if carbon monoxide detector alarm sounds.
35 Outlaw ® 1.4 S eCtiOn 1 • S aFety Even strong swimmers can tire quickly in the water and drow n due to exha usti on, hyp other mia, or both. The buoyancy provided by a personal otation device.
35 Outlaw ® 1.5 S eCtiOn 1 • S aFety Drugs and/or alcohol impair the operator's ability to control the boat safely . Death or serious injury can result from improper boat operation.
35 Outlaw ® 1.6 S eCtiOn 1 • S aFety Whe n eng ine is runn in g, kee p pas sen ger s awa y from areas not designed for riding, such as seat backs, bow, gunw ales, tr ansom pl atfor m, fro nt and re ar decks and on sun pads. Passen gers can fall overboard if not seated properly on the seats provided.
35 Outlaw ® 1.7 S eCtiOn 1 • S aFety Death or serious injury can result if you fail to observe these safety rules: • Anyone who controls the boat must have taken a boating safety course and have been trained in the proper operation of the boat. • Always operate the boat at speeds that will not put people or property in danger .
35 Outlaw ® 1.8 S eCtiOn 1 • S aFety The wind speed and wave height specied as the upper limit for your category of boat does not mean that you or your passengers can survive if your boat is exposed to these conditions. It is only the most experienced operators and crew that may be able to operate a boat sa fe ly und er the se con di ti on s.
35 Outlaw ® 1.9 S eCtiOn 1 • S aFety Shut engine off if an object is struck or if you run aground. Check for hull leaks and propulsion system damage, before restarting engine. Use hand pump if bilge pumps don't remove water . Boa t ve ry sl owl y , if you must proc ee d wit h a dama ge d propulsion system.
35 Outlaw ® 1.10 S eCtiOn 1 • S aFety SKIING SIGNALS (FIG. 1.10.1) DIVERS FLAGS (FIG. 1.10.2) CODE ALPHA FLAG SPORT DIVER'S FLAG RED WHITE BLUE WHITE ASSISTING OTHER BOA TERS All boaters have an obligation to help other boaters who are in distress, as long as rendering assistance does not endanger you, your passengers or your boat.
35 Outlaw ® 1.1 1 S eCtiOn 1 • S aFety a. M eDical e MerGencY Y ou may be far from professional medical help when you are boating. At least two people on board your boat should be CPR certied, and should have taken a rst aid course. Equip your boat with a rst aid kit.
35 Outlaw ® 1.12 S eCtiOn 1 • S aFety e. c ollisions anD l eakinG In the event of collisions and leaking: • Slow down or stop to reduce water intake, unless maintaining speed will keep the hole above water . • Switch on bilge pump. • Operate manual bilge pump, if the powered bilge pump can't handle the water ow .
35 Outlaw ® 1.13 S eCtiOn 1 • S aFety ! W ARNING A wide variety of components used on this vessel contain or emit chemicals known to the State of California to cause cancer and birth defects and other reproductive harm.
35 Outlaw ® 1.14 S eCtiOn 1 • S aFety NOTICE It is ille gal for any vess el to dum p plas tic trash anywhe re in the ocean or navigable waters of the United States. ! W ARNING SPEED HAZARD- W atch your wake. It might capsize a small craft. Y ou are responsible for damage caused by your wake.
35 Outlaw ® 1.15 S eCtiOn 1 • S aFety 20. n auTical T erMs Abeam – object 90 degrees ( 90° ) to center line on either side of boat. Abaft – a point on a boat that is aft of another . Aft - toward the rear or stern of the boat. Beam - the maximum width of a boat.
35 Outlaw ® 1.16 S eCtiOn 1 • S aFety 21. k eY To s YMbols on c onTrols & p rinTs These symbols may be found on your controls and gauges and/or used in this owner's manual.
35 Outlaw ® 1.17 S eCtiOn 1 • S aFety THIS P AGE INTENTIONALL Y LEFT BLANK.
35 Outlaw ® 1.18 R Speed changes you. TM. 22. W arninG l abel l oca Tions w arning l aBel l OCa tiOnS (F ig 1.17.1) California Residents Only The above warning is attached to the steering wheel prior to delivery of any boats sold in the state of California in accordance with California Health and Safety Code §§ 25249.
35 Outlaw ® 1.19 R Speed changes you. TM. THIS P AGE INTENTIONALL Y LEFT BLANK.
35 Outlaw ® 2.1 S eCtiOn 2 • g eneral B Oa t a rrangeMent ! CAUTION Do Not use cleats for lifting. 2. p assenGer l oca Tions 1. When the boat is moving, all passengers must be on the seating provided or , if standing, holding on rmly .
35 Outlaw ® 2.2 S eCtiOn 2 • g eneral B Oa t a rrangeMent 3. b asic b oa T D iMensions anD c learances (u niTeD s T a Tes s T anDarD s.a.e.) 35 O utla w s pecifica Tions Overall Length ...............................................................
35 Outlaw ® 2.3 S eCtiOn 2 • g eneral B Oa t a rrangeMent b asic b oa T D iMensions anD c learances (M eTric ) 35 O utla w S peCiFiCa tiOnS Overall Length..............................................................10.7 m Overall Length (w/ drive down).
35 Outlaw ® 2.4 S eCtiOn 2 • g eneral B Oa t a rrangeMent 6. G eneral D eck l a YouT GENERAL DECK LA YOUT (FIG. 2.4.1) FWD REAR (AFT) LEFT (PORT) RIGHT (STBD) Navigation Light Cleat Deck Hatches Ga.
35 Outlaw ® 2.5 S eCtiOn 2 • g eneral B Oa t a rrangeMent 7. D escripTion of M ajor c onTrols a. G ear s hifT anD T hroTTle c onTrol The shift/throttle control unit for the engine is activated by individual handles. (See Figure 2.5.1) The shift handle must be in neutral position to start your engine.
35 Outlaw ® 2.6 S eCtiOn 2 • g eneral B Oa t a rrangeMent c. T railer s WiTch The trailer switch (Power T ilt) is not to be confused with the Power T rim function. The trailer switch is to be used only when the engine is off. The trailer switch allows the drive unit to be raised for trailering, beaching and launching.
35 Outlaw ® 2.7 S eCtiOn 2 • g eneral B Oa t a rrangeMent 8. i Mpor T anT G auGes a. T achoMeTer anD h our M eTer The tachometer (see Figure 2.7.2) indicates the revolutions per minute (RPM) of the engine (it does not indicate the speed of the boat).
35 Outlaw ® 2.8 S eCtiOn 2 • g eneral B Oa t a rrangeMent i nSer ting the a Ft r eMOv aBle n a viga tiOn / a nChOr l ight ( l OCa ted a t the S tern OF the B Oa t ) (F ig 2.8.2) ANCHOR LIGHT MAST SCREW IN TYPE CONNECTOR COMPRESSION TYPE CONNECTOR DECK ANCHOR LIGHT FITTING b.
3.1 35 Outlaw ® S eCtiOn 3 • u Sing y Our B Oa t 1. p re -l aunch , l aunch anD p osT - l aunch c hecklisT Listed below are the critical items you must check and do each time you use your boat. It does not list all of the necessary maintenance and service items required to keep your boat running properly .
3.2 S eCtiOn 3 • u Sing y Our B Oa t 35 Outlaw ® 3. f uelinG The b oa T The fuel ll cap is located on the port side of the boat (Figu re 3.2. 1). Do not mist ake th e wate r tank ll and waste pump out caps for the gasoline ll cap. Refer to your engine manual for the proper grade of gasoline.
3.3 35 Outlaw ® S eCtiOn 3 • u Sing y Our B Oa t • Shut of f gas burning appliances (gas stove, etc.). • Close all hatches, doors, and keep engine compartment closed to prevent gasoline fumes from entering the cabin or cockpit area. • All passengers must leave the boat until it is refueled and engine is safely started.
3.4 S eCtiOn 3 • u Sing y Our B Oa t 35 Outlaw ® • If there are passengers not wearing PFDs, the PFDs must be readily accessible. “Readily accessible” means out of the storage bag and unbuckled. • All throwable otation devices (cushions, rings, etc.
3.5 35 Outlaw ® S eCtiOn 3 • u Sing y Our B Oa t it is recommended that the bilge blower run all the time the engine is running. 6. Place drive unit in full DOWN/IN position. 7. Put shift control lever into neutral; then for a: COLD ENGINE - Move throttle lever forward to full open throttle, then return to about 1/4 throttle.
3.6 S eCtiOn 3 • u Sing y Our B Oa t 35 Outlaw ® 10. s TeerinG s YsTeMs Y our Baja © may be will be equipped with one of two types of steering. Please refer to the Owner ’ s Packet for information on the steering system installed on your boat. a.
3.7 35 Outlaw ® S eCtiOn 3 • u Sing y Our B Oa t b. p oWer s TeerinG The steering system is an enclosed push-pull cable that is hydraulically assisted (power steering) at the stern drive end (Fig.
4.1 35 Outlaw ® S eCtiOn 4 • B ilge & u nder w a ter g ear 1. b ilGe a. f uel & o il s pillaGe Regulations prohibit discharging fuel or oily waste in navigable waters.
4.2 35 Outlaw ® S eCtiOn 4 • B ilge & u nder w a ter g ear Except for checkin g the operation of the bilge pump using the ON position, leave the switch in the OFF (AUT O) positio n.
4.3 35 Outlaw ® S eCtiOn 4 • B ilge & u nder w a ter g ear c. i Mp acT To s Tern D rive The stern drive can be damaged by impact, either whi le tr ai le ri ng or boat in g. T o mi nim iz e the po ss ib il it y of impact damage while trailering, keep the stern drive raised to the trailering position.
4.4 35 Outlaw ® S eCtiOn 4 • B ilge & u nder w a ter g ear f. Install the thrust washer , propeller , continuity washer , thrust hub, propeller nut retainer and the propeller nut onto the shaft (Figure 4.3.3). g. Place a block of wood between the gear case and the propeller (Figure 4.
35 Outlaw ® 5.1 S eCtiOn 5 • F uel S ySteM 1. f uel s YsTeM Section 3 • Using Y our Boat con tains important fueling information. T ake time to read all the fuel related information in the owner ’s manual.
35 Outlaw ® 5.2 S eCtiOn 5 • F uel S ySteM 2. f uelinG p recauTions Ce r ta in pr e ca u t io n s mus t be car e fu lly an d co m pl ete l y observed every time a boat is fueled, even with diesel fuel. Diesel fuel is nonexplosive but it will burn. a.
35 Outlaw ® 5.3 S eCtiOn 5 • F uel S ySteM • Elec tric al equi pmen t, inc ludi ng blow ers – pow er off. • Doors, hatches – closed. • Smoking material – extinguished. • Inboard tanks – grounded. • Filler pipe – marked GAS or DIESEL.
35 Outlaw ® 5.4 S eCtiOn 5 • F uel S ySteM THIS P AGE INTENTIONALL Y LEFT BLANK.
35 Outlaw ® 6.1 R Speed changes you. TM. S eCtiOn 6 • e leCtriCal S ySteMS 1. e lecTrical s YsTeMs D irecT c urrenT (Dc) The 12 volt direct current (DC) electrical system (similar to that in your car or truck) derives its power from the battery . An engine-dr iven alternat or keeps the battery in a charged condition.
35 Outlaw ® 6.2 S eCtiOn 6 • e leCtriCal S ySteMS R Speed changes you. TM. Protective terminal covers, such as rubber boots on electrical connections, must be in place when engine is operating or when working in the engine compartment. Jumper cables are not ignition-protected.
35 Outlaw ® 6.3 S eCtiOn 6 • e leCtriCal S ySteMS R Speed changes you. TM. Zinc anodes require replacement about every six months, if the boat is operated in salt wate r .
35 Outlaw ® 6.4 S eCtiOn 6 • e leCtriCal S ySteMS R Speed changes you. TM. d rive p uMp (F ig . 6.4.1) TRAILER TRIM BLUE/WHITE RED GREEN/WHITE 14 A WG RED 14 A WG GREEN 14 A WG BLUE 14 A WG PURPLE .
35 Outlaw ® 6.5 S eCtiOn 6 • e leCtriCal S ySteMS R Speed changes you. TM. d rive p uMp w / K-p lane t riM t aBS (Fig. 6.5.1) TRAILER TRIM BLUE/WHITE RED GREEN/WHITE TRAILER LIMIT SWITCH TO GROUND .
35 Outlaw ® 6.6 S eCtiOn 6 • e leCtriCal S ySteMS R Speed changes you. TM. i gnitiOn S witCh (Fig. 6.6.1) TO ENGINE RUN CIRCUIT 16 A WG PURPLE/BLACK 16 A WG PURPLE/BLACK LANY ARD STOP SWITCH B EXHA.
6.7 35 Outlaw ® R Speed changes you. TM. S witCh p anel w ire i nFOrMa tiOn (Fig 6.7.1) PLUG 7 BREAKER P ANEL 2 - Way Deutsch DTP Series Plug Plug DTP06-2S Secondary Lock WS-2S 4 - Way Deutsch DTP Se.
6.8 35 Outlaw ® R Speed changes you. TM. THIS P AGE INTENTIONALL Y LEFT BLANK.
35 Outlaw ® 7.1 S eCtiOn 7 • O ptiOnS & a CCeSSOrieS 1. o pTions & a ccessories l oca Tions Figure 7.1.1 shows the location of some of the components. T ake time to walk through your boat, locate the features, and become familiar with their operation and maintenance.
35 Outlaw ® 7.2 S eCtiOn 7 • O ptiOnS & a CCeSSOrieS 2. a uToMa Tic f ire e xTinGuisher s YsTeM (o pTion ) The 35 Outlaw may be equipped with an automatic fire extinguisher system located aft of the engine on th e tr an so m.
35 Outlaw ® 7.3 S eCtiOn 7 • O ptiOnS & a CCeSSOrieS Bimini T op or sunshade must not be used when the vessel speed exceeds 45 MPH. Damage to boat or bimini may occur .
35 Outlaw ® 7.4 S eCtiOn 7 • O ptiOnS & a CCeSSOrieS REFER TO OWNER'S MANUAL P ACKET FOR IN S T RU C TI ONS AN D W A RR ANT Y I NF O RM A TIO N ON DEPTH FINDER. 8. s Tereo s YsTeM Y our 35 Outlaw comes with a Clarion CMD4 AM/ FM stereo package from Marine Audio.
35 Outlaw ® 7.5 S eCtiOn 7 • O ptiOnS & a CCeSSOrieS c. v acu f lush ® h eaD (o pTion ) The V acuFlush ® head u tilizes a HEAD SY STEM breaker on the main distribution panel.
8.1 35 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe ITEM REQUIRED MAINTENANCE/SERVICE REFERENCE SOURCE BEFORE EVERY USE AFTER FIRST 20 HOURS EVERY 25* OR 50 HOURS EVERY 50* OR 100 HOURS EVERY 6 MOS. OR ANNUALL Y Battery Check water level Owner ’ s Manual p.
8.2 35 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe s uMMar Y G uiDe f or i nspecTion , s er vice anD M ainTenance *Use in salt water or other severe operating condi.
8.3 35 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe 2. u seful s er vice i nforMa Tion OWNER HOME PORT BOA T NAME REGISTRA TION NUMBER ST A TE HULL SERIAL NUMBER W A.
8.4 35 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe 3. i nspecTion , s er vice anD M ainTenance p roTocol a. b ilGe a rea Many of your boat’ s systems have critical features located in the bilge area. A thorough and organized inspection of the bilge area will address many of these critical features.
8.5 35 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe • Check your rst aid kit, making certain it is complete and that the items in it have not passed an expiration date. • Check the signaling equipment and emergency flares.
8.6 35 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe 5. f iTTinG o uT a fTer s ToraGe a. f uel s YsTeM Check the entire fuel system for loose connections, worn hoses, leaks, etc. and repair . This is a primary safety precaution.
8.7 35 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe • Check fuel lines for damag e and/or leak s. Make sure that they do not come into contact with moving parts. • Check Carbon Monoxide detector to see if operational 6.
8.8 35 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe 8. q uick r eference c hecklisT As the owner/operator of a Baja ® Boat, you are responsible for the safe operation of your boat and the safety of your passengers.
8.9 35 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe q uick r eference c hecklisT ( conT ’ D ) *I f en g in e fa i ls t o st a rt , re f er t o t he E ng i ne O wn e r’ s Ma n ua l fo r f ur th er tr ou bl e sh oo ti n g pr oc e du re s b.
8.10 35 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe c. D ep arTinG G eneral 1. Passengers/Crew ................................................... Safely seated with PFDs on or immediately accessible 2. Lines, Fenders and Anchor .
8.1 1 35 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe q uick r eference c hecklisT ( conT ’ D ) 3. Ignition .................................................................... Once the motor is cooled down, turn the ignition keys counter clockwise to stop the engine.
8.12 35 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe 9. a fTer M arkeT e quipMenT c hecklisT Any safe ty or opera tiona l equip ment add ed to your boat after deliver y shoul d be checke d for seawo rthin ess and proper working condition.
8.13 35 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe 10. M ainTenance l oG Follow the recommended maintenance listed on pages 1 & 2 of this section and keep a record of this and ALL maintenance performed on your boat.
8.14 35 Outlaw ® S eCtiOn 8 • r equired i nSpeCtiOn , S er viCe , & M aintenanCe M ainTenance l oG (c onT ’ D ) Date Maintenance Description Engine Hours.
9.1 35 Outlaw ® S eCtiOn 9 • C are & r eFiniShing Y our new boat has been designed to provide you with years of enjoyment and satisfaction. In order to maintain the factory new appearance of your boat, we recommend the use of Y acht Bright ™ products designed specically for pleasure boats.
9.2 S eCtiOn 9 • C are & r eFiniShing 35 Outlaw ® • Minor scratches and deeper stains that do not penetrate the gelcoat may be removed by light sanding and bufng. 4. p erManenTl Y M ooreD or D ockeD b oa Ts If permanently moored in salt water or fresh water , your boat will collect marine growth on its bottom.
9.3 35 Outlaw ® S eCtiOn 9 • C are & r eFiniShing The fabric should be cleaned regularly before substances such as dirt, pollen, etc. are allowed to accumulate on and become embedded in the fabric. The fabric can be cleaned without being removed from the installation.
9.4 S eCtiOn 9 • C are & r eFiniShing 35 Outlaw ® T his P age i nTenTionall y l efT B lank.
i ndex 35 o uTla w ® i ndex A Accessories. See Options & Accessories Locations B Bilge 4.1 Blower 4.2 Maintenance 4.2, 8.4 Pump 4.1 Boarding 3.3 Breakers. See Electrical Systems C Canvas 7.2, 9.2 Carbon Monoxide 1.2 Certications CE (Common European) Mark iv Clearances 2.
i ndex 35 o uTla w ® T his P age i nTenTionall y l efT B lank.
An important point after buying a device Baja Marine 35 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Baja Marine 35 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Baja Marine 35 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Baja Marine 35 you will learn all the available features of the product, as well as information on its operation. The information that you get Baja Marine 35 will certainly help you make a decision on the purchase.
If you already are a holder of Baja Marine 35, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Baja Marine 35.
However, one of the most important roles played by the user manual is to help in solving problems with Baja Marine 35. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Baja Marine 35 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
