Instruction/ maintenance manual of the product HT65/165 Baja
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HT65/MB165 M ini Bike Read this manual carefully . It contains impor tant safety information. No one under the age of 16 should operate this Mini Bike. Alway s wear a helmet; It could sav e your Lif e! Do not remove this opera tor ’ s manual from this vehicle .
Cong ratulations on y our purchase of the Baja Motorspor ts M ini Bike . Y our Mini bike is warranted to be free of manufacturing defects in the material of workmanship for a period of 90 day s form the date of purchase .
This manual should be consider ed as a permanent par t of the vehicle and should r emain with the vehicle when resold or otherwise transferred to a new user or oper ator . The manual con tains impor tant safety information and instructions which should be read carefully bef ore operating the v ehicle.
SA F E O P ER A T IO N ............................................................................... 3 SA F E T Y G E AR ...................................................................................... 4 MO D IF I C A TI ON O F VE HI C LE ....
Please read this manual and f ollow all instructions carefully . T o emphasize the special information, the symbol and the words W ARNING or CA UTION hav e some special meanings. P ay gr eat attention to the messages . NO TE: Indicating special information which is to make maintenanc e easier or instructions clearer .
SAFE OPERA TION Rules for Saf e Operation · A pre- operation check must be conducted, bef ore starting the engine, insure saf ety , preven t mishaps, and damage to componen ts. · It is strongly suggested that all operators take a c er tied motorcycle rider ’ s course prior to operating the vehicle .
SAFE T Y GEAR 1. Never operat e this mini bike without wearing a DO T approv ed motorcycle helmet which ts properly . Operators should also wear ey e protection (goggles or face shield), glov es, boots, long-sleev ed shir t or jacket, and long pants.
MA I N D A T A Description Data Description Data Overall length 1624mm (64”) Cylinder bor e x stroke 6.8cm X 15.41cm (2.68” X 2.13”) Overall width 737mm (29”) PT O shaft rotation Count er clockwise Overall height 914mm (36”) Output, max 6.5hp at 3600 rpm Wheelbase 1162mm (45.
P ARTS & SUBASSEMBLIES Rear brake lever Throttle twist grip 6.
F ront Wheel F ront Shock Absorber EP A Sticker Side Stand Rear Wheel Seat Cushion 7 Pull Start Cord Hand brake Air F ilter Headlight Clutch cov er Gas T ank F oot pegs Decorative tank Drive Chain V e.
OPERA TION F U E L V A L V E F uel lling The capacity of the fuel tank is 4.2L (.95 gal) . Unscrew the gas cap by turning it coun ter clockwise and carefully ll the tank with unleaded gasoline through the opening . DO NOT MIX GAS AND OIL TOGETHER, THIS IS A 4-STROKE ENGINE.
ENGINE ST ARTING 1. Set the ignition switch to “ ” position. 2. Ensure that ther e is fuel in the tank. 3. Set the fuel valve lever t o “ON” position. T o start a cold engine: 1. Place the choke lev er in the closed position 2. Star t the engine with the pull start cord.
SWIT CHES ON RIGHT HANDLEBAR Ignition switch The ignition switch is pr ovided on the right handlebar . When the switch is turned to “ ” (o ) position, the engine will not start or stops the engine. When the switch is turned to “ ” (on) position, the engine can start and the vehicle can be driven.
CHECKUPS, ADJUSTMENT AND M AINTENANCE Checking the Oil Check the engine oil each time prior to operating the mini bike . The oil level should be between the upper and lo wer lines of the oil gauge.
CHANGING THE OIL * 1. Remove the “Screw Plug ” locat ed at the bottom of the engine and let the oil drain in to an approv ed collection container . DO NO T PERFORM THIS PROCEDURE WHILE THE ENGINE IS HO T . SERIOUS BURNS C OULD RESUL T FROM CONT ACT WITH HO T OIL.
CHECKING & CLEANING THE AIR FIL TER CA UTION The air lter element must be in tact or the engine will suck in dust and dir t, resulting in a shor ter service life of the engine . W ater should be prevented fr om entering into the lt er when washing the vehicle .
ADJUSTING THE THRO T TLE CABLE Make sure the throttle cable is adjusted pr operly . T o adjust thr ottle cable, rota te adjustment nut located at the hand thr ottle. Check if the throttle twist grip has the requir ed free operating mo vement. The requir ed free operating mo vement: 2-6mm (.
ADJUSTMENT OF REAR BRAKE 1. The fron t brake hand grip should have fr ee operating movemen t of 5-7mm (.2-.3in) . 2. T o make adjustmen t, turn rear adjusting nut clockwise to reduce and count erclockwise to increase the fr ee operating mov ement of the hand brake.
GREASING PROCEDURES T O THE DRIVING CHAIN 1. Shut o the engine 2. Add light amounts of machine oil or chain g rease to the driving chain. ( T oo much machine oil or chain grease ma y cause splattering to occur .) Attention: The chain should be replac ed when the adjusting limit has reached it’ s maximum.
VEHICLE W ASHING Cleaning the vehicle regularly can slo w down the color fading of its body and make it easier to check if there is an y damage and any oil leakage. 1. After pre-wiping, the vehicle should be washed with clean w ater to remo ve dirt y residues so as to prev ent corrosion.
INSTRUC TIONS FOR ST OR A GE If the vehicle is not going to be used for a long period of time , for example , in winter time , some steps should be taken to pr event malfunction of and damage to its components which might be caused by long stor age.
RESUMPTION OF SER VICE AFTER ST ORAGE 1. Remove the co vering and remo ve the wooden blocks used in storing the v ehicle. Change the engine oil if the vehicle has been out of service for ov er 4 months. 2. Drain o the remaining at omized anti-rust oil from the fuel tank, follo wed by lling it with fresh gasoline therein.
MAINTENANCE SCHEDULE Each Use 1st Month or 20 hours Every 3 Months or 50 hours Every 6 Months or 100 hours Every Y ear or 300 hours Engine Oil- Check X * Engine Oil - Change X X Air F ilter-Check X * .
“*” means: This item of maintenance should be carried out at a service center . It may be also done by the user with ref erence to this manual provided special t ools and authorized spare parts are used. The user must also be capable of completing the proc edure.
Baja Motorspor ts, LL C 2910 South Hardy Drive , Suite 103 T empe , AZ 85282 T el: 480-222-8280 T oll F ree: 888-863-2252.
An important point after buying a device Baja HT65/165 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Baja HT65/165 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Baja HT65/165 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Baja HT65/165 you will learn all the available features of the product, as well as information on its operation. The information that you get Baja HT65/165 will certainly help you make a decision on the purchase.
If you already are a holder of Baja HT65/165, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Baja HT65/165.
However, one of the most important roles played by the user manual is to help in solving problems with Baja HT65/165. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Baja HT65/165 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
