Instruction/ maintenance manual of the product DADC Sony
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DVD MANUAL V 99 E Sony DADC.
T able of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1. From CD to DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.1. Format and Specifications .
Introduction The objective of this manual is to facilitate the correct preparation of input components for DVD productions with Sony DADC. Similar manuals are available for our other products including CD-Audio, CD- ROM, MiniDisc and PlayStation Disc.
2 DVD, which stands for Digital V ersatile Disc, is the next generation of optical disc storage technology . It is essentially an optical disc that can hold video as well as audio and computer data.
3 The DVD family A DVD consists of two halves, where each half disc is 0.6 mm thick holding one or two layers of information. The total capacity of a single side, dual layer DVD is 8.5 GB, which is 13 times the data capacity of today’ s CD-ROMs. DVD-5 DVD-9 1.
The total capacity of a double side, single layer DVD is 9.4 GB, which is 14 times the data capacity of today’ s CD-ROMs. Note: disc has to be reversed to playback upper side. The total capacity of a double side, dual layer DVD is 17.1 GB, which is 26 times the data capacity of today’ s CD-ROMs.
Statistical process contr ols and in-line inspection systems form a key part of our production pr ocess. Full 100% checks by means of automatic test systems of label print and read-out sides ar e imple- mented with the strictest error criteria.
6 2. DVD-Video 2.1. General DVD-V ideo is a new media for the distribution of home videos. The digital nature of this new media of fers several new featur es to the consumer . Amongst those features ar e: ● High video quality based on MPEG2 compression and the ability to playback both aspect ratios of 4:3 and 16:9.
7 DVD-ROM The first step in formatting is the collection and pr eparation of the input materials. Y ou can submit alr eady formatted data as an image on tape or leave the formatting of your data to us.
8 DVD-ROM, DVD-R (Recordable), DVD-RAM, DVD+RW , DVD-R/W An already r eplicated DVD-ROM is a preferr ed input media because it can be used immediately for dir ect mastering. In order to determine the input media, please mark your input carriers with a catalogue number .
9 Label Printing 4. LABEL PRINTING The following pages contain important specifications on the DVD printing and the film material required. Please transmit this information to your graphics artist or designer . 4.1. Printing Processes Sony DADC uses screen printing pr ocesses for printing DVDs as well as offset printing pr ocesses.
10 Specification F - Label Print DVD 5 / DVD 9 15 mm 117 mm 120 mm 23 mm Printing area on the DVD Label Printing.
11 Specification G - Label Print DVD 10 Side A and B 15 mm 38,5 mm 43,2 mm 120 mm Printing area on the DVD Label Printing.
12 Specification H - Label Print DVD 10 Labelside A 15 mm 23 mm 43 mm 120 mm Printing area on the DVD Alter natively Sony DADC offers an extended printing area for DVD 10. Please note that Labelside A and Labelside B of specification H hold differ ent printing areas.
13 Specification H - Label Print DVD 10 Labelside B 15 mm 23 mm 35 mm 120 mm Printing area on the DVD Label Printing.
14 Film Specifications min. 0,15mm min. 0,10mm A a B b C c D d Ee Ff Gg Hh Ii Jj Kk Ll Mm Nn Oo Pp Qq Rr Ss Tt Uu Vv © Î ® Û È ³ ¿ ‚ Õ • min. 4pt (1,50mm) min. 5pt (1,88mm) A a B b C c D d Ee Ff Gg Hh Ii Jj Kk Ll Mm Nn Oo Pp Qq Rr Ss Tt Uu Vv © Î ® Û È ³ ¿ ‚ Õ • Please mind that with serif type fonts (e.
15 Film Specifications Density T o be able to pr ocess your label films optimally the minimum film density has to be 3.0 in full tone. Duplex/triplex print (half-tone print) with Pantone colours W e w.
16 Contrast between DVD logo and background admissible Contrast between DVD logo and background not admissible Standar d Contents 4.5. Standard Contents Catalogue number: A catalogue number has to be printed on the DVD. DVD Logo A DVD logo also has to be shown on each DVD- ROM and DVD-Video in accordance with the DVD specification.
17 Colours/Label Film Data 4.6. Colours Sony DADC uses the Pantone Matching System (PMS). Please mark each label film with the Pantone colour number requested by you. Please select your colour fr om the Pantone Colour Selector 1000, except for double impression (2x) colours.
18 Label Film Data INTERNET DA T A TRANSFER Data transfer via Internet is only suited for ”emer gencies” such as sending missing components including fonts, logos, Tiff or EPS files due to the high transmission time of 100 KB per minute. Our Internet address is: Graphics_Studio_DADC@sonydadc.
19 Label Film Pr oduction T o be able to do this we will need the following: ● Slides, photos, drawings ● Layout (for positioning of texts, logos, graphics, etc.
Disc Serialisation 5. DISC SERIALISA TION Sony DADC Austria offers the possibility to apply an individual code number for every disc of the DVD- ROM production, e.g. for identification purposes. Y our preselected code number is printed on the disc with the ink-jet process.
21 Packaging 6. P ACKAGING As part of our full service philosophy , we can pr ovide printwork and any special packaging pr ocur ement for you. Due to high yearly volumes we order with our qualified printwork suppliers, we can offer competitive prices.
22 Film Specifications: Booklet for Amaray Box (king size) 3 120 3 180 Rear page Title page Explanation: Area to be printed with text Final dimension Bleed Minimum of blank film dimension (at least 20.
23 Film Specifications: Booklet for Super Jewel Box Film Specifications: Booklet for Super Jewel Box Explanation: Area to be printed with text Final dimension Bleed Minimum of blank film dimension (at.
24 14 129,5 129,5 3 184 273 BACK P ANEL FRONT P ANEL Film Specifications: Cover Sheet for Amaray Box Explanation: Ar ea to be printed with text Final dimension Bleed Minimum of blank film dimension (a.
25 13,5 7 16,5 23 6,5 6,5 137,5 R 3 6,5 6,5 6 5 11,5 34 76 186 12,5 top oben grain direction no spine text here (not legible, locking area) outside Außenseite Explanation: Final dimension Bleed Minim.
26 12,5 8,5 10 139,5 140 289,5 187 187 374 370,5 180 190,5 138 151,5 289,5 fr ont page rear page head page 2 cover side head page 1 tray side 3 mm bleed area (all around) head page 1 cover side Film S.
27 Film Specifications - Booklet for Jewel Case Film Specifications: Booklet for Jewel Case Explanation: All dimensions in mm Area to be printed with text Final dimension Bleed Minimum of blank film dimension (at least 20 mm distance to final dimension) All films (except for cover page) must have page numbers.
28 Film Specifications - Inlay Car d for Jewel Case Film Specifications: Inlay Card for Jewel Case (also backliner , inlay card with perforations at the back) Explanation: All dimensions in mm Area to.
29 Film specifications – 2-Piece Box Title Car d Film specifications: T itle card for 2-piece thin Jewel Box (also Slim Jewel Case/2 Piece Box) Explanation: Scale 1:2 All dimensions in mm Area to be.
30 Film Specifications: 12 cm CD Carton Sleeve Area to be printed with text Final dimension Bleed Minimum of blank film dimension (at least 20 mm distance to final dimension) 125 3 3 TOP T OP BACK 5 5.
Specifications for Printwork 31 Thickness: max. 1.8 mm measured on folding side Paper: ● chlorine-free ● wood-free ● glossy double-coated on both sides ● white art paper Cover page: ● min. 160 g/m 2 - 180 g/m 2 Condition at time of supply: ● upright in carton box (see fig.
Specifications for Printwork 32 ● Bar code types: UPC/EAN128, Code 39, CODABAR, 2/5 Industrial ● Position: back, right, horizontal (see drawing) ● Barcode height: min.
33 Specifications for Printwork 138 ± 0,2 Paper grain Perforation line: fine stitch perforation (2:4) 1 18 151 ± 0,2 0 -0,5 (6,5 ± 0,2) Inlay Cards for Jewel Case V alidity for machine processing o.
34 Specifications for Printwork ● Bar code types: UPC/EAN 128, Code 39, CODABAR, 2/5 Industrial ● Position: right, vertical (see drawing) ● Alternative: right, horizontal (see drawing) ● Barcode height: min.
Specifications for Printwork Cover Sheet for Amaray Box (king size) All dimensions in mm 35 14 129,5 129,5 184 273 BACK P ANEL FRONT P ANEL +1 0 +0,5 0 +0,5 0 +0,5 0 P aper: ● chlorine-free ● wood.
Thickness: max. 1.8 mm for Super Jewel Box max. 3.0 mm for Amaray Box (measured on folding side) Paper: ● chlorine-free ● wood-free ● glossy double-coated on both sides ● white art paper Cover page: ● min. 160 g/m 2 - 180 g/m 2 Condition at time of supply: ● upright in carton box (see fig.
37 Specifications for Printwork Super Jewel Box Inlay 13,5 7 16,5 23 6,5 +/-0,2 6,5 +/-0,2 137,5 +/-0,2 R 3 6,5 +/-0,2 6,5 +/-0,2 6 5 11,5 34 76 186 +/-0,2 12,5 top grain direction no spine text here .
Specifications for Printwork Paper: ● chlorine-free ● wood-free ● glossy double-coated on both sides ● white art paper Cover page: ● 160 g/m 2 – 180 g/m 2 Condition at time of supply: ● upright in carton (see fig. page 44) 2-Piece Box Title Card V alidity for machine processing of standard packaging: ● 2-Piece Box.
39 Specifications for Printwork 12 cm Carton Sleeves and/or 12 cm Paper Pocket (in various models, available printed and non-printed, formats see dimensional table) Paper pocket optional with flap and.
40 Specifications for Printwork and Stickers Stickers Stickers are pr ocessed as self-adhesive labels supplied on rolls. NICE PRICE FROM SONY MUSIC NICE PRICE FROM SONY MUSIC 40 / 75 Max. 300 Min. 3 Max. 100 Sticker sizes to be processed on machine: min.
41 Digipak Index Pocket Pocket D04.1 DIG0001: D04.1/A DIG0002: D04.2 DIG0003: D06.1 DIG0004: D06.1 DIG0005: D06.1 DIG0006: D06.1/A DIG0031: D06.2 DIG0007: D06.2 DIG0008: D08.1 DIG0009: D08.1 DIG0022: D08.2 DIG0010: D08.2 DIG0024: D10T .1 DIG0011: D10C.
42 Deliver y of Ready-made Printwork A1234667890D A1234667890D A1234667890D Catalogue-No.: W APCD29 901234567890 Date: Feb 28, 1996 Qty: Qty: 1200 BL Musterdruckerei Sony DADC Austria AG, Anif Supplier: Part-No.: 8 125 12 32 52 75 A123456789-Prod-Pack-123 123456 1200 6.
The ready-made printwork for Inlay Car ds for Super Jewel Box, Coversheets for Amaray Box and Booklets for Amaray Box and Super Jewel Box should be delivered as follows: ● upright (vertically or horizontally) ● uniform orientation (title sheet always in one direction) ● crash-proof multi-use carton (optimally approx.
44 Specifications for Printwork 125 A1234667890D A1234667890D A1234667890D Catalogue-No.: WAPCD29 901234567890 Date: Feb 28, 1995 Qty: Qty: 1200 BL Musterdruckerei Sony DADC Austria AG, Anif Supplier: Part-No.
45 Sony DADC Austria 7. Sony DADC – The Company Sony DADC Austria AG is a one hundred per cent daughter company of the Sony Corporation. Since being founded in 1986 to cater for the r equir ements of the Eur opean CD market, Compact Disc has emerged as the dominant sound-carrier .
Sony DADC Customer Service Niederalm 282 A-5081 Anif, Austria T el.: ++43-6246-880-555 Fax: ++43/6246-880-510 E-mail: sales@dadc.co.at http://www .sonydadc.
An important point after buying a device Sony DADC (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Sony DADC yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Sony DADC - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Sony DADC you will learn all the available features of the product, as well as information on its operation. The information that you get Sony DADC will certainly help you make a decision on the purchase.
If you already are a holder of Sony DADC, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Sony DADC.
However, one of the most important roles played by the user manual is to help in solving problems with Sony DADC. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Sony DADC along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center