Instruction/ maintenance manual of the product JW527 Smith Cast Iron Boilers
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WARNING: If the information in these instructions is not followed exactly , a fire or explosion may result causing property damage, per- sonal injury or death. WARNING: Improper inst allation, adjustment, alter- ation, service, or maintenance can cause injury or property damage.
– 2 – T ABLE OF CONTENTS I) Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Consumer Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II) Safety .
Thank you for purchasing a John Wood Oil Fired W ater Heater . Properly installed and maintained, it will provide years of trouble free service. This Oil Fired W ater Heater has been developed to supply domestic hot water for normal residential demands.
F or Installations in the United States: “St andard for the Installation of Oil-Burning Equipment (NFP A 31)” and “National Electrical Code (NFP A 70)” available from: American National S tand.
THESE CONDITIONS CAN RESUL T IN UNSEEN INTER- NAL DAMAGE and are not subject to warranty coverage. This product contains fiberglass wool and ceramic fiber materials. Airborne fibers from these materials have been listed by the S tate of California as a possible cause of can- cer through inhalation.
In Earthquake Zones Note: The water heater must be braced, anchored, or strapped to avoid moving during an earthquake. Contact local utilities for code requirements in your area. Clearances and Accessibility The minimum clearances between the heater and com- bustible materials are listed in Figure 1.
– 7 – 600mm (24 in.) MIN. FOR SERVICING 457mm (18 in.) MIN. FLUE SEE T ABLE TOP SEE T ABLE FLUE SIZES SEE T ABLE NON-COMBUSTIBLE FLOOR COMBUSTIBLE CEILING DRAFT REGULA TOR FLUE SEE T ABLE Figure 1.
– 8 – Figure 2 Installation Dimensions (Center Flue Models) A D C B E F G H Figure 3 Installation Dimensions (Center/Rear Flue Models) JW 317/ J W 327 J W 517/ JW 527 J W 717/ J W 727 m m 610 711 813 i n . 2 42 83 2 m m 229 222 229 i n. 9 8 3/ 4 9 m m 508 508 495 i n.
Air R equirements An adequate supply of combustion and ventilation air is required to: • Ensure proper combustion. • Reduce risk of property damage, severe bodily injury or death from possible flue gas leakage and carbon monox- ide emissions. Do not install an exhaust fan in the same room as the water heater .
appliances in the enclosure, freely communicating with inte- rior areas that have in turn adequate infiltration from the out- side. It shall also have a combustion air supply opening so that the total air received through the opening will be at least as much as would be admitted by openings having a total free area of 4.
Chimney Be sure that the chimney is sufficiently high and large enough to meet the specifications of the burner unit installed. Check that there is suf ficient draft for the proper burning of oil. At least -0.015 in. w .c. (-0.004kPa) of over-fire draft is recommended.
• Always use a proper grade of joint compound and be cer- tain that all fittings are drawn up tight. 1. Install the water piping and fittings as shown in Figures 7 or 8. Connect the cold water supply to the fitting (3/4” NPT) marked “COLD” (or “C”).
DO NOT use any pumps, valves, or fittings that are not com- patible with pot able water . DO NOT use valves that may cause excessive restriction to water flow . Use full flow ball or gate valves only . DO NOT use any lead based solder in potable water lines.
Installation Of T he Aquastat (T emper ature Control) This heater operates automatically under the control of the aquastat, which responds to the demand of hot water . Depending on the model, the aquastat well and wiring is either installed on the heater , or included in the carton con- taining the burner .
– 15 – O I L VA LV E BURNER MOTOR IGNITOR LIMIT JUMPER CAD CELL T T F F WHITE BLACK 48245 BURNER JUNCTION BOX L2 NEUTRAL Figure 1 1 T ypical Primary Control Wiring (48245).
Installation Chec klist Star tup DO NOT A TTEMPT TO ST ART BURNER IF ANY OF THE FOLLOWING CONDITIONS EXIST : 1. Excess oil has accumulated. 2. The unit is full of vapours. NOTE: Refer to the instruction manual supplied with the burner for installation, st art up and adjustment.
Wa ter Heater Operation Stacking S tacking occurs when a series of short draws of hot water (1 1 litres (3 US gallons) or less) are taken from the water heater tank. This causes increased cycling of the burner and can result in increased water temperatures at the hot water outlet.
Do not attempt to repair your water heater . Call a qualified Oil-Burner T echnician for service. T urn “OFF” the electric power whenever the water supply is shut off. Before calling for service, check that: 1. The heater is properly filled. 2. The electrical supply has not been interrupted.
Cleaning Instr uctions, Flue Passages Of T he JWF657 Heater Refer to Figure 13 for components of the heater . 1. Remove the casing top and lift the insulation of f com- pletely . It is necessary to disconnect the hot and cold water lines and move them out of the way .
This section serves as a guide for the installation and use of “Combo” heating systems utilizing a domestic water heater that has been specifically approved for such use. It is writ- ten for those knowledgeable in the required trades and pro- fessionals involved in the design and installation of Combo Heating Systems.
Installation The heating mode may be one of the following options: 1. A fan coil/air handler (Figure 14). 2. A hydronic baseboard (finned tube) loop (Figure 15). 3. A hydronic in-floor heating loop (Figure 16). The following is a list of requirements for the inst allation of the heating loop to the water heater .
– 22 – T able 1 Listing Of Oil Burners. M odel M F GR B urner N oz z le & P ump P res s . B l as t t ube Not es B E CK E T T A FG GS W -J3037 0. 75 GP H U. S . O NLY B E CK E T T A FG GS W -J3036 0. 75 GP H M ASS. O N L Y CA RLI N E Z 197297A J W 317 0.
– 23 – M odel M F GR B urner N oz z le & P ump P res s . B l as t t ube Not es A E RO FA FC-2X 0. 75 GP H A E RO S V -2X 0. 75 GP H A E RO F A F C-2X 0. 75 x 80A 5 15/ 16" A E RO S V -2X 0. 75 x 80A 5 15/ 16" B E CK E T T A FG GS W -J5006 0.
– 24 – LIMITED W ARRANTY RESIDENTIAL ST ORAGE T ANK TYPE W A TER HEA TER FOR INST ALLA TION IN A SINGLE F AMIL Y DWELLING A. WHO IS COVERED. GSW W A TER HEA TING AND ITS SUPPLIERS, (herein collect.
– 25 – d. The water heater or any of its component p arts are damaged or fails from operation with an empty or partially empty tank (such as, but not limited to element s burned out in a dry tank); or e. The water heater or any part has been under water; or f.
– 26 – This page intentionally lef t blank. May be used for notes or to record other installation information..
An important point after buying a device Smith Cast Iron Boilers JW527 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Smith Cast Iron Boilers JW527 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Smith Cast Iron Boilers JW527 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Smith Cast Iron Boilers JW527 you will learn all the available features of the product, as well as information on its operation. The information that you get Smith Cast Iron Boilers JW527 will certainly help you make a decision on the purchase.
If you already are a holder of Smith Cast Iron Boilers JW527, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Smith Cast Iron Boilers JW527.
However, one of the most important roles played by the user manual is to help in solving problems with Smith Cast Iron Boilers JW527. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Smith Cast Iron Boilers JW527 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
