Instruction/ maintenance manual of the product PG-239 Sinclair
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Model PG-239 Electronic Automatic Grommet Operating Manual (800) 624-2408 (530) 626-9386 Fax (530) 626-5144 6686 Merchandise Way Diamond Springs, Ca 95619 www.
INTRODUCTION MACHINE MODEL PG-239 AUTOMATIC WITH TWO DEPOSITS TO PLACE GROMMET AND WASHER. The object of this machine is to place gro mmet and washer in canvas, curtains, or any other material that requires this kind of reinforcement, can be used to place the grommet and washer, only the grommet or to simply perforate the material.
DESCRIPTION OF THE MACH I NE AND ITS OPERATION. MACHINE MODEL PG-239. AUTOMATIC E LECTRONIC WITH TWO HOPPER BOXES FOR PLACING GROMMET AND WASHER. The machine consists of a m etallic stand with a wood base on which the m achine is mounted. The pedal and the electronic equi pment that control the machin e are located in the stand.
INSTALLATION The operator can work in a seated position. The minimum space recommended is 7ft width by 5ft depth. The machine comes with a 6 ft long cable. WARNING: We recommend not having the power cord totally s tretched. MACHINE HANDLING The transportation of this m achin e requires a series of operations.
LEARNING INSTRUCTIONS !BEFORE STARTING THE MACHINE, READ THESE WARNINGS CAREFULLY! - Before connecting the machine to the electrical outlet or th e compressor, it should be placed in its permanent location. Do not connect any electrical devices to the m achine before it has been placed in its permanent locatio n.
MACHINE DESCRIPTION The PG-239 model is an automatic electronic m ach ine designed to set grommets with washers, grommets without washers or to make holes in the m aterial.
The machine is equipped in the base with an electronic device “IMO V3” and a control panel showing the following features: 1- Main Switch: connects or disc onnects all of the m achine system s. When the switch is pushed towards the symbol “I”, the led will light showing that the machine is “O N”.
OTHER MACHINE USES For setting grommets without the washers, or punch ing out holes, all the washers must be rem oved from the hopper box and the guides, the grommet raceway must be moved back and the top and bottom dies (parts nº 217, 218, 219 and 229) must be replaced by other parts sp ecific to this task.
ADJUSTMENTS Each PG-239 machine places a grommet m odel a nd a washer, although ot her grommet dimensions may be placed by replacing the corresponding parts. This rep lacement is quick and simple. In order to fix a different grommet model a whole new raceway is needed together with th e appropriate set of dies.
ADJUSTING THE TIGHTNESS OF S ETTING, CHANGING DIES Machine model PG-239 can set grommets in different types of m aterial of different thicknesses. For a perfect grommeting action you can adju st the pressure that the dies put on the grommets.
PERFORATING ONLY If what you want is simply to make perforations in the m aterial, you must place a new complete set of dies and make the following adjustments: With the machine disconnected from the .
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MAINTENANCE MECHANICAL PART OF THE MACHINE: For an optimal operation of the machine, it is recommended that you keep some parts clean and always lubricated. The cleaning should ALWAYS be done with th e machine disconnected from the electrical power source and the compressor.
TROUBLESHOOTING.
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SECURITY As we have indicated in the manual, the PG-239 machine has a series of protection devices to prevent the operator from getting his fingers caught or any other kind of accident.
Schematic # Part # Description Schematic # Part # Description E PGR239E Electronic Device I MO V3 171 PGR239171 Flywheel Detector Scr ew 113 PGR239113 Threaded Pin 173 PGR239173 Bracket 114 PGR2391 14.
Schematic # Part # Description Schematic # Part # Description 62 PGR2396 2 Screw To Fi x Plunger Hsng 223 PGR239223 Plunger guide wheel for part #222 165 PGR239165 Ring Guard 224 PGR23 92 2 4 Scre w f.
WITHOUT WASHER COMPENSATOR Schematic # Part # Description Schematic # Part # Description 62 PGR2396 2 Screw To Fi x Plunger Hsng 224 PGR239224 Screw for part 223 165 PGR239165 Ring Guard 225 PGR23 92 .
Schematic # Part # Description 72 PGR23972 Screw for part 201 201 PGR239201 Mainshaft Housing 207 PGR239207 Crankshaft 208 PGR239208 Crankshaft Key Way 209 PGR239209 Front Cr ankshaft Key Way 210 PGR2.
WASHERS RACEWAY Schematic # Part # Description 181 PGR239181 Screws for part 246 239 PGR239239 Hopper box motor 243 PGR239243 Brush pin 244 PGR239244 Threaded pin for holding hopper box 245 PGR239245 .
WASHERS RACEWAY (See parts list on following page).
Schematic # Part # Description Schematic # Part # Description 96 PGR23996 Driving stem spring holder 288 PGR239288 Spring for pusher 102 PGR239102 Washer detector bracket 289 PGR239289 Bottom connecto.
GROMMETS RACEWAY Schematic # Part # Description Schematic # Part # Description 131 PGR239131 Finger cut off sc rew 264 PGR239264 Right strip 132m PGR239132M Spring for part 268 265 PGR239265 Left uppe.
GROMMETS RACEWAY Schematic # Part # Description Schematic # Part # Description 181 PGR239181 Screw for part 246 246 PGR239246 Brush spacer 239 PGR239239 Hopper box motor 247 PGR239247 Acrylic box cove.
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NOTES.
An important point after buying a device Sinclair PG-239 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Sinclair PG-239 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Sinclair PG-239 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Sinclair PG-239 you will learn all the available features of the product, as well as information on its operation. The information that you get Sinclair PG-239 will certainly help you make a decision on the purchase.
If you already are a holder of Sinclair PG-239, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Sinclair PG-239.
However, one of the most important roles played by the user manual is to help in solving problems with Sinclair PG-239. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Sinclair PG-239 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
