Instruction/ maintenance manual of the product PG-21 Sinclair
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Model PG-21 Pneumatic Grommet Machine Operating Manual (800) 624-2408 (530) 626-9386 Fax (530) 626-5144 6686 Merchandise Way Diamond Springs, Ca 95619 www.
2 INTRODUCTION PNEUMATIC MACHINE MODEL PG-21 FOR PLACING APPLI CATIONS BY HAND The function of this machine is the placemen t of applications or to punch holes (maximum interior diameter of tube grommet 14mm) in materials that need these applications.
1. DESCRIPTION OF THE MACHINE AND ITS OPERATION. (See figure below) The machine consists of the head, air hoses and pneumatic foot pedal. The moving parts in the machine are located inside the head (pneumatic cylinder, manometer, axles, dies, etc.
4 Technical Data: HEAD MEASUREMENTS: DEPTH: 30 cm WIDTH: 11’5 cm HEIGHT: 38 cm WEIGHT (with pneumatic pedal): 14 Kg Installation: The operator can work in a seated or a standing position, depending on the height of the machine.
BEFORE STARTING THE MACHINE, READ THESE WARNINGS CAREFULLY. The following are a series of instructions and warnings which must be taken into account with regard to t he model PG-21. - Before connecting the machine to the compressor, it should be placed in its permanent location.
Machine Description Maximum interior diameter of grommet and washer is 12mm. The machine perforates and sets the grom m et with the washer at the same tim e.
7 SETTING UP THE MACHINE FO R ITS OPERATION Before starting the machine for the first time, and each time the location of the machine is changed, or any changes are made in parts or any adjustments ar.
8 For the following procedures, refer to the diagram on page 11 CHANGE OF DIES FOR THE SAME GROMMET AND / OR WASHER SIZE Changing the bottom die #19 : With the machine disconnected from the compre ssor (and from the power source if it has any electrical devices).
9 For adjusting the cutting pressure (the cutti ng pressure punches a hole in the material), you have to turn the bottom die # 219 to the right or to the left, so that when you start the machine and press the foot pedal, the top set spi ndle # 218 barely touc hes the bottom die # 219.
10 RING GUARD ADJUSTMENTS Whenever the machine is adjusted or modified or some parts are changed it is n ecessary to adjust the safety device again (pneumatic safety cylinder # 26 5, end of race # 267, ring guard # 306, etc) so that it may work properly.
238 217 306 219 194 230 260 Recommended pressure is 87-90 psi. Input re gulator mu st be used with the PG-21. 11.
12 MAINTENANCE MECHANICAL PART OF THE MACHINE For an optimal operation of the machine, it is recommended that you keep some parts clean and always lubricated. The cleaning shoul d ALWAYS be done with the machine disconnected from the electrical power source and the compressor.
13 TROUBLESHOOTING PROBLEM CAUSE SOLUTION THE MACHINE DOES NOT OPERATE WHEN PRESSING THE FOOT PEDAL. Make sure the air inlet is conn ected to the compressor. Make sure the air inlet is in the open position. Make sure the correct air pres sure is supplied Connect It Open T he Hand le Make sure the com pressor is supplying the correct air pressure .
Schematic # Part# Description 62 PGR21062 Grease cups (Set of 2) 63 PGR21063 Long lubrication tube 64 PGR21064 Short lubrication tube 125 PGR21125 Left cylinder guard 126 PGR21126 Right cylinder guard.
Schematic # Part# Description 111 PGR21111 Lever pin 112 PGR21112 Guide wheel pin 113 PGR21113 Driving stem guide wheel 114 PGR21114 Pin for die spindle 115 PGR21115 Connecting rod 116 PGR21116 Pin fo.
121 PGR21121 Driving Stem 122 PGR21122 Top set spindle 281 PGR21281 Ring for 12 connecting rod pin Schematic # Part# Description 21 PGR21021 M5 elbow tube 123 PGR21123 Screw for part #304 128 PGR21128.
Schematic # Part# Description 2 PGR21002 Hinge for cylinder #271 4 PGR21004 Support for valve 7 PGR21007 Safety control 0-2 kg 8 PGR21008 Safety manometer 10 PGR21010 Silencer 1/8 11 PGR21011 Reductio.
Schematic # Part# Description 21 PGR21021 J set of dies (Specify size) 217 PGR21217 Top die grommet & washer * 218 PGR21218 Top set spindle grommet & washer * 219 PGR21219 Bottom die grommet &.
Tools And Parts Tools: Along with your machine, you will find all th e necessary tools for adjustments and maintenance. Parts Although the PG-21 doesn’t come with any parts, Sinclair Equipment recomm ends having an extra bottom die, or set of dies for spares.
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21 NOTES.
An important point after buying a device Sinclair PG-21 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Sinclair PG-21 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Sinclair PG-21 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Sinclair PG-21 you will learn all the available features of the product, as well as information on its operation. The information that you get Sinclair PG-21 will certainly help you make a decision on the purchase.
If you already are a holder of Sinclair PG-21, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Sinclair PG-21.
However, one of the most important roles played by the user manual is to help in solving problems with Sinclair PG-21. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Sinclair PG-21 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
