Instruction/ maintenance manual of the product L-828 Siemens
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L-828 Constant Current Regulators LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Document No. 96A0104 Issued: August 16, 1988 Rev. B: June 7, 2002 ETL Cert ified to F AA S pecif ic atio n AC 150/5345-10E Copyright 2002 by Siemens Airf ield Solutions, Incorpor ated.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Record of Changes 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page ii All rights reserved Issued 6/02 Page Rev Description EC No. Checked Approved Date A Extensively revised manual to include 10 kW CCR.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Table of Contents 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page iii All rights reserved Issued 6/02 Record of Changes ...............................................................
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Table of Contents 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page i v All rights reserved Issued 6/02 Section 3 Installation ..........................................................
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Table of Contents 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page v All rights reserved Issued 6/02 Figure 2-1 L-828 CCR ..............................................................
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Warranties 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page vi All rights reserved Issued 6/02 Products of Siemens A irfield Solut io.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Warranties 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page vi All rights reserved Issued 6/02 This man u al could c ontain te chnica l inaccura cies or typogr a phica l errors.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Safety 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 1-1 All rights reserved Issued 6/02 Section 1 Saf e ty This section c ontains general s afety instructions for using your Siemens Airf ield Solutio ns equipment.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Safety 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 1-2 All rights reserved Issued 6/02 WARNING : Failure to observe this warn ing may result in personal injur y, death, or equipme nt damage.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Safety 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 1-3 All rights reserved Issued 6/02 WARNING : Use of this equipment in ways other than described in this manual may res ult in personal injury, death, or propert y and eq uip ment dama ge.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Safety 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 1-4 All rights reserved Issued 6/02 • Route electrical wiring alo n g a protected p at h. Make sure they will not be damaged by moving equipment.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Safety 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 1-5 All rights reserved Issued 6/02 Do not op erat e a sys t em t h at cont ains malf unct io nin g c ompo nent s . If a comp onen t malfuncti ons, turn the sy stem OFF immedia tely.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Description 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 2-1 All rights reserved Issued 6/02 Section 2 Description See F igur e 2- 1. T his s ect ion de scr ibes the S iem ens A irf ield S olut ion s L-828 const ant current regulators (C CRs) LC-Type ( 4, 7.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Description 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 2-2 All rights reserved Issued 6/02 The 4, 7.5, and 10 kW CCRs are designed to • supply ei ther thre e or five precisi on outpu t curren t levels (6.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Description 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 2-3 All rights reserved Issued 6/02 See Figure 2-2.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Description 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 2-4 All rights reserved Issued 6/02 This subsection describes t he L-828 CCR theory of operation.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Description 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 2-5 All rights reserved Issued 6/02 In th e event of a n SCR fa ilure , the c ontacto r prov i des a mea ns to break the curre nt driving the pr imary of the power tra nsformer T1.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Description 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 2-6 All rights reserved Issued 6/02 NOTE: Table 2-4 refers to recommend ed inp ut po we r supply wire, less than 100 feet, 9 0°C, 600 or 5000 V minimum.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Description 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 2-7 All rights reserved Issued 6/02 Refer t o Tabl e 2 -7 for S tyle. Table 2-7 Style Class Style Brightness Steps Nominal Output Power 1 1 3 4.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Description 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 2-8 All rights reserved Issued 6/02 Refer to Table 2-8 f or output curre nt limits. Current regulat ion is obtained und er the condit ions listed in E nvironmental Operating Conditions .
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Description 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 2-9 All rights reserved Issued 6/02 Overcurrent Protection 10kW regulators include an overcurr ent protective de vice that opens the primary switch when the outp ut curren t exceeds the 100 percent current (6.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Description 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 2-10 All rights reserved Issued 6/02 Refer to Table 2- 10. Table 2-10 Wei ght CCR lb (kg) 4 kW 229 (103.9) 7.5 kW 298 (135.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Installation 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 3-1 All rights reserved Issued 6/02 Section 3 Installation WARNING: Allow only qualified p ersonnel to perform the following tasks.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Installation 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 3-2 All rights reserved Issued 6/02 Rack Mounting This su bsec tion provid es recom m enda tions for op tional rackin g mounting.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Installation 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 3-3 All rights reserved Issued 6/02 Rack Mounting (contd.) Figure 3-2 R ack Mount Hardware Det ails 1. Front of Cabinet 4.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Installation 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 3-4 All rights reserved Issued 6/02 To install wiring, perform the f ollowing procedur e: 1. Install all inp ut and outp ut cables.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Installation 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 3-5 All rights reserved Issued 6/02 Figure 3-4 R emote Contro l Wiring .
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Installation 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 3-6 All rights reserved Issued 6/02 Figure 3-6 Input/Ou tput Wiring 2. See Figure 2-4. Verify that the input supp ly vo ltage corresponds to the voltage rating on the name plate (8) of the regulator.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Installation 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 3-7 All rights reserved Issued 6/02 5. Refer to Table 2-5. Install appro priate external lightning arrestors on the input power supply lines as close as possible to the CCR’ s input terminal block TB3 (12).
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Installation 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 3-8 All rights reserved Issued 6/02 Table 3-3 Remo te 120 Vac C ontrol Connec tion s (3-Step ) If you use 3-Step CCR Remo te Intensity Step… Connect CCI to… High (6.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Installation 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 3-9 All rights reserved Issued 6/02 15. See Figure 3 -7. Remove s hort-circuit link from the out put terminals RV2 and R V3.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Installation 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 3-10 All rights reserved Issued 6/02 16. Conne ct the 6. 6 A seri es ligh ting ci rcui t to the output termina ls and tighten al l connectio ns.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Installation 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 3-11 All rights reserved Issued 6/02 Setting Up Regula tor for Calibrati on To set up the reg ulator for calibr ation, perform t he following procedure: 1.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Installation 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 3-12 All rights reserved Issued 6/02 Adjusting Out put Current (contd.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Installation 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 3-13 All rights reserved Issued 6/02 Adjusting Overcurrent (contd.) 2. See Figure 2-4. Turn switch S1 (6) to the highest b rightness step, 5 for 5-step CCR or 100 for a 3-step CCR.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Operation 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 4-1 All rights reserved Issued 6/02 Section 4 Operation WARNING: Con tents are sta tic-sen sitive . Mu st be grounded when handling PCB.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Operation 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 4-2 All rights reserved Issued 6/02 Table 4-2 Rotary Switch S1 Position for 5-Step CCRs If you set switch S1 to the following.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Maintenance 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 5-1 All rights reserved Issued 6/02 Section 5 Maint enance WARNING: Only personnel authorized to work on high- voltage equipme nt sho u ld perf orm main tenance on the regulator.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Maintenance 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 5-2 All rights reserved Issued 6/02 To keep the L-828 CCR s operating efficiently, fo llow a preventive maintenance schedule.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Maintenance 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 5-3 All rights reserved Issued 6/02 WARNING: Since hi g h ope n-c ir cui.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Maintenance 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 5-4 All rights reserved Issued 6/02 3. Turn on input power to the regulator. 4. Turn the rotary switch to the lowe st brigh tne s s posi tion (B 1 for 5- Step, B10 for 3-St ep).
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Troubleshooting 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 6-1 All rights reserved Issued 6/02 Section 6 T r oublesh oo ting WARNING: Allow only qualified personne l to perform the following tasks.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Troubleshooting 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 6-2 All rights reserved Issued 6/02 The following is a check list of initial ste ps to perform. • Check all LED indic ators, fuses and circuit breakers.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Troubleshooting 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 6-3 All rights reserved Issued 6/02 This subsectio n provides general tro ubleshooting proc edures. Problem Possible Cause Corrective Action 1.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Troubleshooting 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 6-4 All rights reserved Issued 6/02 Problem Possible Cause Corrective Action 3. Regulator repeatedly trips circuit breaker CB1 on Start-up.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Troubleshooting 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 6-5 All rights reserved Issued 6/02 Problem Possible Cause Corrective Action 5.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Troubleshooting 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 6-6 All rights reserved Issued 6/02 Problem Possible Cause Corrective Action 7. W VA-Indicator red LED light lit (contd.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Parts 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 7-7 All rights reserved Issued 6/02 Section 7 Par ts To order parts, c all Siemens Airf ield Solutions Custome r Service or your local rep resentative.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Parts 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 7-8 All rights reserved Issued 6/02 See Figure 7-1.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Parts 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 7-9 All rights reserved Issued 6/02 This subsect ion provides pa rt numbers for t he L-828 LC-Type CCR (4- 10 kW/6.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Parts 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 7-10 All rights reserved Issued 6/02 Part Nu mber Descriptio n Quantity Note 3.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Parts 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 7-11 All rights reserved Issued 6/02 Figure 7-2 LC -Type L-828 CCR Compone nt Parts (2 of 4) 4. L-82 8 CCR G eneral Assembly (4-10 kW/6.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Parts 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 7-12 All rights reserved Issued 6/02 Figure 7-2 LC -Type L-828 CCR Component P arts (3 of 4) 4. L-82 8 CCR G eneral Assembly (4-10 kW/6.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Parts 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 7-13 All rights reserved Issued 6/02 Figure 7-2 LC -Type L-828 CCR Compone nt Parts (4of 4) 4. L-82 8 CCR G eneral Assembly (4-10 kW/6.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Parts 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 7-14 All rights reserved Issued 6/02 See Figure 7 -2. Refer belo w for the part numbe rs for the 4 kW (480 Vac) L-828 CCR. Part Nu mber Descriptio n Quantity Note 35B0462-480 Power transformer, 4 kW/6.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Parts 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 7-15 All rights reserved Issued 6/02 Refer below f or the part numb ers for the 7.5 kW ( 208-240 Vac) L-828 CCR. Part Nu mber Descriptio n Quantity Note 35B0463 Power transformer, 7.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Parts 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 7-16 All rights reserved Issued 6/02 See Figure 7-2. Refer below for the part numbers for the 7.5 kW (480 Vac) L-828 CCR. Part Nu mber Descriptio n Quantity Note 35B0463-480 Power transformer, 7.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Parts 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 7-17 All rights reserved Issued 6/02 See Figure 7-2. Refer below for t he part numbers for the 10 kW (208- 240 Vac) L-828 CCR. Part Nu mber Descriptio n Quantity Note 35B0464 Power transformer, 10 kW/6.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Parts 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 7-18 All rights reserved Issued 6/02 See Figure 7-2. Refer below for t he part numbers for the 10 kW (480 Vac) L-828 CCR. Part Nu mber Descriptio n Quantity Note 35B0464-480 Power transformer, 10 kW/6.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Parts 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 7-19 All rights reserved Issued 6/02 This subsect ion provides r ecommended sp are parts for the LC -Type CCR. See Figure 7-2. This subsection provide s spare part for t he 4 kW (208-240 Vac) L-828 CCR.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Parts 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 7-20 All rights reserved Issued 6/02 See Figure 7-2.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Wiring Schematics 2002 Siemens Airfield Solutions, Incor porated 96A0104B Page 8-1 All rights reserved Issued 6/02 Section 8 Wiring Schematics This section provides wiring schematics f or LC-Type L-828 constant current regulators (CCRs) (4-10 kW/6.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Wiring Schematics 2002 Siemens Airfield Solutions, Incor porated 96A0104B P a g e 8 - 2 All rights reserved Issued 6 /02 RV7 INPU T LIGH TNIN G OPT ION AL PROTECTIO N RV6 M1 6.
L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz) Wiring Schematics 2002 Siemens Airfield Solutions, Incor porated 96A0104B P a g e 8 - 3 All rights reserved Issued 6 /02 Figure 8-1 LC-T ype L-82.
An important point after buying a device Siemens L-828 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Siemens L-828 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Siemens L-828 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Siemens L-828 you will learn all the available features of the product, as well as information on its operation. The information that you get Siemens L-828 will certainly help you make a decision on the purchase.
If you already are a holder of Siemens L-828, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Siemens L-828.
However, one of the most important roles played by the user manual is to help in solving problems with Siemens L-828. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Siemens L-828 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
