Instruction/ maintenance manual of the product DGW310DMC Shindaiwa
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Caution Do not operate the generator/ welder , or any other appliance, before you hav e read and underst and the in structions for use and keep near for read ily use O W N E R ’ S M A N U A L GENERA T O R / WELDER DGW310DMC DGW310MC Sound Proof V ertical , W ater-Cooled 4-Cycle Diesel Engine T able of Contents 1.
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1 Introduction T h a n k y o u f o r p u r c h a s i n g S h i n d a i w a S o u n d P r o o f D i e s e l E n g i n e G e n e r a t o r . ● T h i s u s e r m a n u a l w a s p r e p a r e d t o e n s u r e t h e s a f e o p e r a t i o n o f t h i s e q u i p m e n t .
2 Danger: Suffocation from exhaust fume ● Exhaust fume f rom the engine contains m any elem ents harmful to hum an. Do not operate this equipm ent in poorly venti lated areas, suc h as inside a room or in a tu nnel.
3 Caution: Injuries to ey e and skin ● Be sure to wear spark protection glass ( es), l ong-sleeve shirts, gloves, etc. in order to protect eyes and sk in from harmf ul spa rk in weldin g. ● Battery fluid contains diluted s ulfuric acid. Avoid contact with e yes skin or on clothi ng.
4 Caution: Burns ● Do not touch the engine and muffler during operation and imm ediately after stopping the equipment, for the tem perature can reac h extremel y high. ● W hen chec king engine oil or c hanging oil, a lways stop the en gine, and wait until the eng ine c ools down.
5 ■ Location of warning labels W hen any w arning label becom es unreadable or dam aged, place a new l abel on t he appropr iate location. W hen ordering a new label, use the follo wing part number . 1. Suffocation from ex haust fume (No.19402-0010 6) 2.
6 Model D G W 3 1 0D MC DGW 310MC Generating Method Rotating Field R at e d Cu rr e nt ( A) 2 60 2 8 0 R at e d L o ad Vo lt a ge (V ) 3 0. 4 3 1 .2 R a te d Du ty Cy cl e (% ) 1 00 R at e d S pe ed mi n -1 ) 3 00 0 3 60 0 N o L o ad Vo l ta g e ( V ) M AX 8 5 A d ju st ab le R a ng e ( A ) 3 0 1 6 0 3 0 1 6 0 Welding Rod ( φ ) Eco 2.
7 ● Arc W elding ● Electric T ools and Home Appliances ● Power Sup ply to lights D G W 3 1 0 D M C 3. Use 4. Part s Caution Damage to the property and se condary damage ● Do not use other than.
8 DGW 310MC DGW 310DMC Breaker Star ter Switch Output Change SW Slow Dow n SW D isplay Change SW Displ a y F requency Change SW Welding T er minal Battery Fuse(Upper10A Lower 50A ) 3P Output T e rmina.
9 DGW 310MC DGW 310MC DGW 310DMC Air Cleaner Sub tank Oil gauge Oil inlet Wa ter drain plug Fuel leve r /Strainer Fuel drain plug Oil drain plug Oil filter Fuel inlet Exhaust gas outlet Lift hook Hand.
10 5-1. Eco We lding The equipm ent is incor porated in Eco Welding Fe ature that is aim ing at perf orming T he l ow noise, the lower fuel consum ption and the low gas emission than those of conventional m odels. W hen you turn the selecto r switch to Eco , y ou will be ab le to weld with M ax 4 .
1 1 Danger: Injuries ● Close all the doors and place lock during operation, to avoid injuries by unint en tional touch of cooling fan or fan belt. Danger: Burns ● Do not open the radiator cap whil.
12 Caution: Burns ● Do not touch t he engine a nd muffler during operatio n and imm ediately after stopping it, f or the temperature c an reach extr emely high ● W hen check ing engine oil or chang ing oil, alwa ys stop the engine, and wait until the engine cools down.
13 2 Insert the ext ension cord plug i nto T he receptacle. In case of DGW 310DMC, ins ert either A or B to be rem ote controlled. 3 Insert the plu g into the receptacle of extension cord r eel.
14 (1) Groundin g A qualified electr ician should perf orm the grounding wo rk for the following 3 points. (Ground Resistance less than 500 Ω ) ● The ELCB gro unding term inal ● The bonnet groun.
15 (3) Th e ELCB has activated Caution: Elect ric Shock/In juries ● Be sur e to disconnect all the loads to the equ ipment when turn ing the breaker O N again after ELCB has activated. ELCB lam p (Red) turns ON and the break er lever positions a t the middle of and OFF .
16 △ Caution: Fire/Bu rns/Injuries ● W hen check ing engine, alwa y s stop t he engine and keep away from hire. Wait un til the engine c ools down bef ore perform ing any check. 6-1. Engine Oil W hen checking engin e oil, be sure to Keep the equi pment leveled an d insert The oil gauge all the wa y in.
17 6-2. Coolant and Water Danger: Injuries ● Cl os e al l do or s an d l oc ks du ri n g o pe ra tin g eq ui pm en t t o a v oi d i nj u ri es by a cc id e n t al t ou ch co oli ng fa n or fa n b e l t .
18 ● Mixture ratio of the coolant shou ld be 30%-4 5% depending on t he am bient temperature. ● Replace LLC at every year or 2000 hours. Recomm ended LLC conce ntration (for ref erence only) Lowest Tem p. -15 -20 -30 Mixture Ratio 30% 35% 45% 6-3 Fuel Caution: Fire ● Alwa y s wipe an y drip of fuel.
19 6-5 Battery Caution: Injuries to ey e and skin ● Batter y Fluid contains diluted sulfur ic acid. Avoid contact with eyes, sk in or clothing. ● If the acid com es to contact, especia lly with e yes, flush with a lot of water and contact to a doctor imm ediately .
20 Danger: Suffocation from exhaust fume ● Exhaust fum e from engine contains many elem ents harmful to human. Do not operate this equipment in poor ly ventilat ed area such as inside room or in tunnel Caution: Suffoc ation from exhaust fume ● Do not point the exhaust fume toward pedes trians or building.
21 7. Keep the engine idle for about 5 m inutes. ■ Restarting after stopping due to f uel shortage T his equipm ent is incorp orated in automatic vacuum ing air feature. T herefore, even though the en gine stops due to fuel run out, you can restart the engine easil y by the following steps.
22 7-2 Stopping 1. T urn the breaker to OF F . 2 .Turn the slow-do wn switch to ON . 3. Keep the en gine (cool down) f or about 5 m inutes. 4. T urn the starter switch to STOP .
23 8-2. Polarity There are 2 welding output terminals + and - . Select the polar ity accordin g to the operation, r eferring to the table be low . Caution ● W elding Rods Application Connection - to.
24 8-4. Weld ing Caution: Suffocat ion from welding fume ● Be sure to wear a welding m ask in operation, bec ause wel ding fum e contai ns poison ous gas and dust. Pa y full attention to t he airflow and direction and sufficient ven tilation also in order to prevent f rom inhaling f ume.
25 Welding Cur rent at the dial pos ition (A) Position Freq MIN 1 2 3 4 5 MAX ECO 30 45 70 95 120 145 160 50Hz 70 90 135 175 215 260 280 1 Person Single 60Hz 85 1 10 155 200 245 290 310 50Hz 35 45 70 95 1 15 140 150 2 Persons Dual 60Hz 45 55 80 105 125 150 160 The values are for referenc e only .
26 9-1. Output Range (1) 3-P 200/220V (3-P 4-Wires) Maximum output from the terminals at 200/220 9.9kV A (2)1-P 200/220V 1-P 200/220V is supplied by 1 pai r out of 3 terminals. Max. output b y 1 pair is 6kV A and the m aximum output for 3 pairs total is 8k V A, which pl ease note.
27 9-2. Output Limit ation Please refer to t he table below , bec ause electric too ls and hom e appliances cannot be judged onl y by the rated. The rated outpu t or the pow er consum ption due to the efficiency and charac ter of components.
28 9-3. Operation Danger: Elect ric Shock ● Before connecti on or disc onnecting a load c able from the receptacle, always tur n the circuit break ers (3-P and 1- P) to OFF . And stop engine a nd remove the en gine ke y . A person to per form it s hould always keep th e key .
29 Caution ● The AC volt m eter reads 3-P 200/200V ap art from the circuit break ers position at O N or O FF when the engin e driving. After the engine starts Ref er to 7- 1.S tarting , ope rate as per the follo wing procedures . 1 Turn the power switch off on the load.
30 The circuit break ers r eact on the AC power supp ly circ uit onl y . I n t he sim ultaneous use of weldi ng and generating, there m ay be happe n overload to the engine.
31 Danger: Electric Sho ck/Injuries ● Before check ing, stop the engin e and remove the engine k ey which to be k ept by the person to d o. ● Do not open the doors during o peration or just after , because the cooling fan or driving b elts can enwind the body .
32 Check Time S tartup Every Every Every Every Every Check Items At 50 hrs 100 hrs 200 hrs 400 hrs 1000 hrs 2000 hrs 1 Check and sup ply fuel ○ Check and sup ply engine 2 oil ○ 1st 2 nd or after 3.
33 Check Time Every Every Every Every Every Check Items St artup At 50 hrs 100 hrs 200 hrs 400 hrs 1000 h rs 2000 hrs Clean Radiator Fin 16 (Outer) ● 17 Clean Radiator (Inner) ● Change Fuel H ose,.
34 2) Change Oil Filte r 1st At 50 hrs 2 nd or after Ever y 200 hrs 1 Drain the oil as describ ed in (1)Change Engine Oil . 2 Remove the oil filter using a n oil filter wrench . 3 Smear a litt le engine oil on t he rubber gask et of a new filter . 4 Screw the ne w filter into plac e and tighten it by Hand until the gasket contact seat.
35 Caution ● Clean mor e frequently when i t is used in dus ty environm ent. ● Air Elem ent Part No.: 1G 347-1 1 181 (Kub ota) (4) Clean/Change Fuel S t rainer Clean 1 st at 50 hrs 2 nd or after 200 hrs Change E very 400 hrs 1 T urn the fuel lever to CL OSE .
36 (6) Change Coolan t/W ater Change At 2000 hr s or 2 yrs T otal capacity: 3L (including S ub T ank : 0.6L 1 Open the top door . 2 Remove the rad iator cap. 3 Remove the water drain plug. 4 After draining al l the water , r einstall the water drain plug.
37 If the equipm ent will not be used for m ore than 2 months, perf orm the following m aintenance and stora ge procedure. 1 Remove the b attery . (Ref er to 6-5. Ch eck Batter y 2 Change the en gine oil. (R efer to 1 1. Check & Maintenance 3 Drain the fuel f rom the f uel t ank and the str ainer .
38 Symptom s Presum able Causes Actions 1 . I n s u f f i c i e n t O i l 1 . R e p l e n i s h O i l 2 . H i g h Wa t e r T e m p e r a t u r e, 2 . K e e p t h e r a t e d I n s u f f i c i e n t C o o l a n t / Wa t e r R e p l e n i s h c o o l a n t / w a t e r T h e e n g i n e s t a r t s b u t s t a l l s i m m e d i a t e l y 3 .
39 W arranty Sheet T ype -B.
2006.10 MEMO Shindaiwa Corporation Hiroshima Japan.
An important point after buying a device Shindaiwa DGW310DMC (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Shindaiwa DGW310DMC yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Shindaiwa DGW310DMC - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Shindaiwa DGW310DMC you will learn all the available features of the product, as well as information on its operation. The information that you get Shindaiwa DGW310DMC will certainly help you make a decision on the purchase.
If you already are a holder of Shindaiwa DGW310DMC, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Shindaiwa DGW310DMC.
However, one of the most important roles played by the user manual is to help in solving problems with Shindaiwa DGW310DMC. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Shindaiwa DGW310DMC along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
