Instruction/ maintenance manual of the product AGM72 Servis-Rhino
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DISC MOWER A GM5 2, A GM62, A GM72, & AGM82 Disc Mow er Published 10/1 0 Part No. 00787389 OPERATOR’S MANUAL RHINO ® 1020 S. Sangamon Ave. Gibson City, IL 60936 800-446-51 58 Email: parts@servis-rhino.
To the Ow ner/Operator/Dea ler All implem ents with m oving parts are pote ntially ha zardous. T here is no substitute f or a cautious, safe- minded operator who r ecogn izes the pot ential hazards and follows reasonable safety pr actices.
In order to reduce accidents and enhance the safe o peration of m owers, Alamo Group Ag Division, in c ooperation with other industry manufactu rers has developed the AEM/FEMA Industri al and Agricultural Mower Safe ty Practices v ideo and guide book.
A lamo Group Ag. Division is willing to prov ide one (1) A EM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safe ty Video DVD Format – AEM/FEMA Mower Operator S.
T A BLE OF CONTENTS 1. SAFETY SE CTIO N ------------------------------------------------------------------ 1-1 G ENERAL S AFETY I NSTRU CTIONS A ND P RACTICES -----------------------------------------.
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1. SAFETY SECTION Safety Section 1-1 © 2010 Alam o Group Inc..
SAFETY General Safety I nstructions A nd Practices A c areful operator i s the best operator. Safety is of pr imary impo rtance to the manufactur er and sho uld be to the owner/operator. Most acc idents can b e avoided b y being aware of your equ ipment, your surroundings, and observing certain precautions.
SAFETY Operator Safety I nstructions and Practices The rotating parts of this machine continue to rotate even after th e PTO ha s been turned off . The operator sho uld remain in his s eat for 60 seconds after the brake has been set, the PTO di sengaged, t he tr actor turned off, and all evidence of rotation has ceased .
SAFETY Never al low children t o play on or around Tractor or Implement. Childre n can sl ip or fall off t he Equipment and be injured or killed. Children can caus e the Implement to s hift o r fall crushing themselves or others. (SG- 25) NEVER u se drugs or alcohol immedia tely be fore or while o perating the T ra ctor and Implement.
SAFETY Do no t put hands or feet under mower d ecks. Blade Contact can result in serious in jury or even death. Stay away until all motion has stopped and the decks are securely blocked up. (SGM-09) SAFETY Always keep a careful lookout and use extreme care when working around uti lity and municipal obstructions.
SAFETY BEFORE l eaving the tractor seat, always set the parking brake and/or set the t ractor transmission in parking gear, disengag e the PTO, stop the e ngine, remove the k ey, and wait for all m oving p arts to stop. Place the tractor shift l ever into a low range or parking gear to p revent the tractor from rolling.
SAFETY In addi tion to th e instructions descri bed in th e manual follow all general safe ty and accident p revention rules. Before operating the machine or performin g maintenance read and understand the instructions. The labels affixed to the machine call attention to safety precauti ons that shall be followed.
SAFETY Do not get on the machine or allows riders while the machine is in operation. SAFETY After h itching m ake sure that the drive shaft i s ins talled properly. M ak e s ure that the drive shaft guards are in good conditions. Replace worn or damaged drive shaft guards.
SAFETY Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health. (SG-23) Do not exceed th e rated PTO speed for the Implement. Excessive PTO s peeds can cause Implement driveline or blade failures resulting i n serious injury or death.
SAFETY The rotating p arts of this m achine have been designed and test ed for rugged use. However, the blades could fail upon impact with he avy, solid objects such as metal guard rails and concrete structures. Such impact could cause the bro ken objects to be thrown outward at very high velocities.
SAFETY Follow these guidelines to reduce the risk of equipment a nd grass f ires while operating, servicing, and repai ring the Mow er and Tractor: -Equip the Tractor with a fire extinguishe r in an accesible location. -Do Not operate the Mower on a Tractor with an underframe exhaust.
SA FETY Disc Mow e rs ro tate at a very h igh rate of speed (3000 RPM). Vibration due to missing, broken, or unbalanced components may cause serious imbalance an d lead to rapid failu re o f components and possible bodil y injury from components failure or th rown objects.
SAFETY This Im plement may b e wider tha n the Tractor. Be careful when operating or transporting this equipment to p revent the I mpl ement from running into or striking sign po sts, guard rails, concrete abutments or other s olid objects.
SA FETY Only tow the Implement behind a properly s ized a nd equipped Tractor which exceeds the w ei ght of the Implement by at least 20 %. DO NOT to w the Implement behind a tru ck or other type of vehicle. Never tow the Implement and another Implement connected i n tandem.
SAFETY Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Impl ement function.
SA FETY All Safety Shields, Guards and Safety devic es including (but not limited to) - the Deflectors, Chain Gu a rds, Steel Gu ards, Gearbox Shie lds, PTO i ntegral shields, a nd Re tractable Door Shields should be used and ma intained in g ood working condition.
SAFETY Decal Location NOTE: Rhino supplies safety decals on this pro duct to promote safe operation. Damage to the decals may occur while in shipping, use, or recondi tioning.
SA FETY ITEM PART NO. QTY LEVEL DESCRIPTION 1. 00787358 1 W ARNING Notice to Owner 2. 00787359 1 W ARNING Notice to Owner 3. 00787360 1 W ARNING Pressure Ha zard 4. 00787361 1 W ARNING 540 PTO Speed 5. 00787362 2 DANGER - W ARNING Disc Stop 6. 00787363 1 DANGER - W ARNING Rotating Kni ves 7.
SAFETY Decal Description P/N 00787358 1. WARNING! Thoroughly read the operat or’s manual before operating the mach ine. Follow the instruc tions and the safety rules during operation. SAFETY P/N 00787359 2. WARNING! Before maintenance and adjustment, read the operator’s and m a intenance manual, stop en gine and remove the ignition key.
SA FETY P/N 00787360 3. WARNING! High pressu re fluid hazard . Refer to the manual b efore taking a ny act ion and seek m edical assi stance in the event of contact with dangerous fluids.
SAFETY P/N 00787362 5. WARNING! – DANGER Wait for all discs of the mower to stop before approaching the machine. SAFETY P/N 00787363 6. WARNING! – D ANGER Rota ting knives. Keep h ands and feet away from moving parts. AGM 52-62-7 2-82 10/10 Safety Section 1-21 © 2010 Alam o Group Inc.
SA FETY P/N 00787364 7. WARNING! Thrown object hazard , do not approach the machine . Keep a safe distance of at least 50 meters from the machine. SAFETY P/N 00787365 8. WARNING! Do not get on the machine and never allow riders. AGM 52-62-7 2-82 10/10 Safety Section 1-22 © 2010 Alam o Group Inc.
SAFETY P/N 00787366 9. WARNING! – Ent anglement h azard. Keep hands away f rom the running drive shaft. SAFETY P/N 00787367 10. WAR NING! - Crushing h azard. Never stand betw een the tractor and the machine. AGM 52-62-7 2-82 10/10 Safety Section 1-23 © 2010 Alam o Group Inc.
SA FETY P/N 00787368 11. WARNING! W ai t for the be lts to stop before removing safety guards. SAFETY P/N 00787369 12. DANGER Crush ing and shearing hazard. Keep hands away and stand clear. Keep a safe distance. AGM 52-62-7 2-82 10/10 Safety Section 1-24 © 2010 Alam o Group Inc.
SAFETY P/N 00787370 13. WARNING! – Crush ing hazard. Stand clear when cutter bar is being raised. SAFETY P/N 00787371 14. W ARNING! Hook th e machine at the in dicated points fo r raising. P/N 00787372 15. W ear proper protective equipment. P/N 00787373 16.
SA FETY P/N 00787374 17. Reduction gear oil tank SAFETY P/N 00787375 18. NAME – AGM52 P/N 00787376 18. NAME – AGM62 P/N 00787377 18. NAME – AGM72 P/N 00787378 18. NAME – AGM82 P/N 00776031 Read Operator’s Manual! The operator’s manual is l ocated inside this canister.
SAFETY Federal La w s and Regulations This sec tion is intended to explain in br oad term s the concept and eff ect of federal laws an d regulations concerning em ployer and em ployee eq uipm ent op erators. This section is not i ntended as a lega l interpretation of the law an d should not be cons idered as such.
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2 Contents Acknowledgment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Forewor d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Safety Aler ts Symbol This Safety Alert Symbol means: “A TTENTION! ST A Y ALERT! YOUR SAFETY IS INVOL VED!” The Safety Alert Symbol identi es important safety messages on equipment, safety signs, in manuals or elsewhere. When you see this symbol, be alert to the possibility of death or personal injury .
4 Industrial/Agricultural Mower T ypes Mowers are used for pastur e clipping, crop residue shredding, heavy brush cutting, waterways, right-of- ways, roadside or highway mowing. Also, these mowers are used for cutting grass and other gr owth in public areas such as parks and cemeteries.
5 Follow A Safety Program Protect Y ourself W ear personal protective clothing and Personal Protective Equipment (PPE) issued to you or called for by job conditions.
6 Follow A Safety Program Avoid Injury Fr om Raised Equipment Avoid possible crushing injury fr om falling mower or other raised equipment. Before working near or under raised mower or equipment parts: — Securely support or block up raised mower or equipment parts according to the operator’ s manual.
7 Follow A Safety Program Be Alert! Know where to get assistance. Know how to use a rst aid kit and re extinguisher/ re suppr ession system.
8 Follow A Safety Program Some Rules Y ou Must Work By (continued) — Only quali ed and authorized individuals may operate this equipment. — Never allow children to play on, ride on or operate the equipment. Children ar e not quali ed to operate this equipment.
9 Prepare For Safe Operation Check The Mower And T ractor Equipment Before beginning your work day inspect the machine and have all systems in good operational condition. WARNING! Pr event possible crushing injury from falling equipment. Hydraulic system or part failure could cause unsupported equipment to fall.
10 Prepare For Safe Operation Know The W ork Area Before you operate the mower thor oughly inspect the work area. W alk around the ar ea and inspect the surfaces you will travel on when using the mower .
11 Prepare For Safe Operation T ractor And Mower Controls Safety T est Start the tractor following the speci c procedur es in the manufacturer’ s operator’ s manual. These procedures normally include: — Fasten and adjust seat belt on your ROPS-equipped tractor .
12 Prepare For Safe Operation Hitching Mower T o T ractor Three-point hitch-mounted mowers: — Refer to mower and tractor manufacturers’ manuals. — Place tractor’ s hydraulic power lift (r ockshaft) selector lever in down position to avoid unexpected movement.
13 Star t Safely Make The Right Start Mow only in daylight or good arti cial light conditions. Avoid serious injury or death fr om mower -thrown objects or blade contact: — Keep chain shields, exible or solid de ector shields or dischar ge chutes in place and in good repair .
14 Operate Safely Mower -Thr own Objects (continued) Disc Mowers — When using a disc mower it is important to know the area to be mowed. If the operator has mowed the eld before and is familiar .
15 Operate Safely Under Mount Mower Safety Practices When mowing with an under mount mower: — Keep removable dischar ge chute in place and over dischar ge opening. — Never stand on a mower housing when the tractor engine is operating. — Distribute grass clippings with discharge chute facing mowed area.
16 Operate Safely Wing And Side Mount Mowers Safety Practices Raised wing positions reduce shielding pr otection and increases the thr own object and blade contact hazard risks.
17 Uneven T errain Mowing Safety Practices (continued) — Use extreme care to maintain contr ol over the equipment when operating in these conditions. — Increase tractor stability by adding wheel weights, ballast and increasing wheel spacing to maximum.
18 Parking Safety Practices — Use designated or out-of-traf c areas. — Use rm level gr ound locations. — Set parking brake. — Lower raised equipment to ground. Shut down the mower and tractor using proper equipment shut down practice before dismounting tractor .
19 Shut Down Safely Dismounting Properly — Never dismount from moving equipment. — Never jump from any machines. — Dismount carefully . — Check for slippery steps. — Keep feet and hands away from controls. — Use handholds and steps during dismount.
20 Per for m Maintenance Safely Prepar e Y ourself W ear personal protective clothing and Personal Protective Equipment (PPE) issued to you or called for by job conditions.
21 Per for m Maintenance Safely Prepar e The Machine Stored ener gy sources (electrical, mechanical, hydraulic, pneumatic, chemical, thermal, etc.) must be controlled or reduced to a practical minimum befor e performing any maintenance, repair or service pr ocedures.
22 Per for m Maintenance Safely Per for m Maintenance Safely Use Proper V entilation If it is necessary to run an engine in an enclosed area, remove the exhaust fumes fr om the area with an exhaust pipe extension. If you do not have an exhaust pipe extension, make sure you open the doors and get outside air into the area.
23 Hydraulic System Hazards The hydraulic system is under pressur e whenever the engine is operating and may hold pressur e even after the engine is shut off. Cycle all hydraulic contr ols including the auxiliary hydraulic control after the engine is shut down.
24 Avoid Explosion WARNING! A void possible serious injury from explosion. Lead-acid batteries produce extr emely explosive gases especially when being char ged. Keep arcs, sparks, fl ames and lighted tobacco away . — Do not smoke near batteries. — Keep arcs, sparks and open ames away fr om batteries.
25 Tire And Wheel Maintenance (continued) WARNING! The types of wheels and tir es usually found on this equipment requir e special care when servicing to prevent death or serious injury . Do not in ate the tires above the r ecommended pressur e. Be sure to replace tir e ballast if equipped.
26 Per for m Maintenance Safely Mower Blade Maintenance (continued) — How are mower blades made? Mower blades are made of high str ength alloy spring steel.
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2 Este manual de seguridad está destinado a señalar algunas de las situaciones de seguridad básicas que pueden sur gir durante la operación y el mantenimiento normales de la máquina y a instruirlo en prácticas de seguridad para manejar estas condiciones.
3 Aler tas de seguridad Símbolo Este símbolo de alerta de seguridad signi ca: “¡A TENCIÓN! ¡MANTÉNGASE ALERT A! ¡SU SEGURIDAD EST Á EN RIESGO!” El símbolo de alerta de seguridad identi ca mensajes de seguridad importantes sobre el equipo, sobr e letreros de seguridad, en manuales u otros lugar es.
4 Tipos de cortadora de césped industrial/para agricultura Las cortadoras de césped se usan para recortar pasturas, desmenuzar residuos de cultivos, cortar arbustos, r ealizar desbroce pesado, cortar la hierba en vías de agua, derechos de paso, costados de caminos o autopistas.
5 Cumplimiento del programa de seguridad Protéjase a sí mismo Use la ropa de pr otección personal y los equipos de protección personal (PPE) que se le pr oporcionen o que requieran las condiciones del trabajo. SIEMPRE debe usar gafas de seguridad con escudos laterales.
6 Cumplimiento del programa de seguridad Evite las lesiones provocadas por equipos elevados Evite posibles lesiones de aplastamiento por caídas de la cortadora u otros equipos elevados.
7 Cumplimiento del programa de seguridad ¡Manténgase alerta! Sepa dónde obtener asistencia. Sepa cómo usar un equipo de primeros auxilios y un extintor de incendios/ sistema de supresión de fuego. ¡Manténgase informado! Aproveche los pr ogramas de capacitación que se ofrecen.
8 Cumplimiento del programa de seguridad Algunas reglas que debe cumplir al trabajar (continuación) — Únicamente personas cuali cadas y autorizadas pueden manejar estos equipos. — Nunca permita que los niños jueguen en los equipos, viajen en ellos o los hagan funcionar .
9 Preparación para una operación segura Revise los equipos de la cortadora de césped y el tractor Antes de comenzar la jornada de trabajo, inspeccione la máquina y asegúrese de que todos los sistemas estén en buenas condiciones operacionales. ¡ADVERTENCIA! Evite posibles lesiones por aplastamiento producidas por equipos que caen.
10 Preparación para una operación segura Familiarícese con la zona de trabajo Antes de hacer funcionar la cortadora de césped, inspeccione cuidadosamente la zona de trabajo. Recorra a pie alrededor de la zona e inspeccione las super cies sobre las cuales se desplazará cuando utilice la cortadora.
11 Preparación para una operación segura Prueba de seguridad de los controles del tractor y de la cortadora de césped Arranque el tractor siguiendo los procedimientos especí cos del manual del operador del fabricante.
12 Preparación para una operación segura Enganche de la cortadora de césped al tractor Cortadoras montadas en enganche de tres puntos: — Consulte los manuales de los fabricantes de la cortadora y del tractor .
13 Arranque con seguridad Cómo realizar un arranque corr ecto Corte la hierba únicamente con luz diurna o en condiciones de buena luz arti cial. Evite lesiones graves o muerte producidas por obje.
14 Operación con seguridad Objetos arrojados por la cortadora de césped (continuación) Cortadoras de disco — Cuando se usa una cortadora de disco, es importante conocer la zona donde se va a cortar .
15 Operación con seguridad Prácticas de seguridad para la cortadora de césped de montaje inferior Cuando se traslada con una cortadora de césped de montaje inferior: — Mantenga la rampa de descarga extraíble en su lugar y por encima de la abertura de descar ga.
16 Operación con seguridad Prácticas de seguridad para cortadoras de césped con laterales y montaje lateral Las posiciones elevadas de los laterales reducen la protección de los escudos y aumentan los riesgos de objetos arrojados y contacto con las hojas.
17 Prácticas de seguridad para trabajos de corte en terrenos despar ejos (continuación) — Use extremo cuidado para mantener el control de los equipos cuando trabaja en estas condiciones. — Aumente la estabilidad del tractor agregando pesos o lastre en las ruedas y aumentando al máximo la separación entre las ruedas.
18 Prácticas de seguridad para el estacionamiento — Use las zonas designadas o alejadas del tránsito. — Use lugares con suelo rme y nivelado. — Aplique el freno de estacionamiento. — Descienda el equipo de la cortadora de césped hasta el suelo.
19 Apagado con seguridad Descenso correcto — Nunca descienda de equipos en movimiento. — Nunca baje de una máquina saltando. — Descienda con cuidado. — V eri que que no haya peldaños resbaladizos. — Mantenga los pies y las manos lejos de los controles.
20 Realización de mantenimiento con seguridad Preparación personal Use la ropa de pr otección personal y los equipos de protección personal (PPE) que se le pr oporcionen o que requieran las condiciones del trabajo. SIEMPRE debe usar gafas de seguridad con escudos laterales.
21 Realización de mantenimiento con seguridad Preparación de la máquina Deben controlarse o r educirse las fuentes de energía almacenada (eléctricas, mecánicas, hidráulicas, neumáticas, químicas, térmicas, etc.) al mínimo practicable antes de realizar cualquier pr ocedimiento de mantenimiento, reparación o servicio.
22 Realización de mantenimiento con seguridad Use ventilación adecuada Si es necesario hacer funcionar un motor en una zona cerrada, elimine del área las emanaciones de escape con una extensión del caño de escape. Si no tiene esa extensión, asegúrese de abrir las puertas y dejar entrar aire del exterior .
23 Riesgos del sistema hidráulico El sistema hidráulico se encuentra bajo presión siempr e que el motor está funcionando; puede conservar presión incluso después de apagar el motor . Haga funcionar todos los controles hidráulicos incluyendo el contr ol hidráulico auxiliar después de que el motor esté apagado.
24 Evite explosiones ¡ADVERTENCIA! Evite posibles lesiones graves por explosiones. Las baterías de plomo-ácido producen gases sumamente explosivos, especialmente durante la car ga. Mantenga alejados los arcos, las chispas, las llamas y el tabaco encendido.
25 Mantenimiento de neumáticos y ruedas (continuación) ¡ADVERTENCIA! Los tipos de ruedas y neumáticos que generalmente se encuentran en estos equipos requier en cuidados especiales al realizar servicios para evitar lesiones graves o la muerte. No in e los neumáticos por encima de la presión recomendada.
26 Realización de mantenimiento con seguridad Mantenimiento de las hojas de la cortadora (continuación) — ¿Cómo están hechas las hojas de la cortadora de césped? Están hechas acero para r esortes de aleación de alta resistencia.
2. INTRODUC TION SECTION Introduction S ection 2-1 © 2010 Alam o Group Inc..
INTRODUCTION The manual and the attached declaration o f conformity sh all be considered part of t he machine until its di sposal and have to be passed on to new opera tors or owners . If the m anual is not s upplied together with the machi ne or if it becomes lost it is recommended to order a copy from RHINO.
INTRODUCTION INTRODUCTION Your Di sc mower is designed for li ght-duty cutting such as pasture mowing, weed and g rass control. W ith a reasonable amount of preventive maintenance, your Mower will pro.
INTRODUCTION A t tention Owner/Operator Before Operating This Machine: 1. Carefully read the Operator’s Manual, completely understand the Safety Messages and in structions, and know ho w to operate correctly both the tracto r and mower. 2. Fill out the W arranty Card in full.
3. ASSEMBLY SECTION Assembly Sect ion 3-1 © 2010 Alamo Gr oup Inc..
ASSEMBLY General Instructio ns Before starting assembly and mounting of the machine, staf f shall receive instruction on following safety issues: - accident risk; - individual protection devices for t.
ASSEMBLY Delivery At del ivery of the machine check whether the machine corresponds to the ord er specifications and whethe r the package and the content have been damaged during transport.
ASSEMBLY BAGS - BAG FOR FASTENE RS - BAG FOR CUTTE RS - PIN FOR LIFTING LINKAGE (STAND ARD LINKAGE) 4 HOLES - PIN FOR LIFTING LINKAGE (CHAIN L I NKAGE) - PIN FOR CYLINDE R LINKAGE BAG FOR FASTENERS DE.
ASSEMBLY BAG FOR CUTTERS Description Quantity AGM52 AGM62 AGM72 AGM82 SCREW TE M12 FOR C U TTER 10 12 14 16 FLANGED KNURLED N U T M12 10 12 14 16 RIGHT CUTTER 6 6 8 8 LEFT CUTTER 4 6 6 8 ASSEMBLY Assembly Steps STEP 1 .
ASSEMBLY STEP 3. Open the woo den case from the shorter side and hoo k the machine to the chain hoist through the relative pin. Li ft and move slowly the chain hoist outwards in order to open the mower. STEP 4 Mount the shaft guard of the PTO s haft.
ASSEMBLY STEP 6 (this o peration shall be performed by two op erators). Lift th e three po i nt linkage a nd mount i t on t h e machine as shown in the Picture. An operator must keep the three point linkage in this position until th e safety release device is mounted.
ASSEMBLY STEP 9. Connec t the blade with the lever to the pin of the th ree point: insert the 1 st s him, the blade with the lever a nd then the 2 nd shim (Pic ture 9.1). Insert the 3 rd shi m (Picture 9.2), t he hydraulic cylinder (Picture 9.3), n° 2 washers an d lock with 1 spring plunger size=8x50 (Picture 9.
ASSEMBLY STEP 12 . Insert the p in with grip of the three point and lock it with 1 pin “R” Ø 6. Mount the clutch support of the hyd raulic hose with 1 set hexagonal oval head screw M10x30 and one self -locking nut M 10. STEP 13 . I nsert the p in for the li nkage of the lifting device (on the r ight arm of t he three po int).
ASSEMBLY STEP 15 . Ins ert the free end of the rope cord through hole 1 an d hole 2 as s h own in t he Picture. Secu re t he end w ith the rope-clip (Picture 15.
ASSEMBLY STEP 17 . Connect the sup port rod to the mower; fasten the connection p late with 4 hexag on head screws M12x35 and 4 flat washers M12. Screws must be previously treated with “self-locking thread device”. STEP 18 . Remove the tap from the c ylinder (Picture 18.
ASSEMBLY STEP 19 . Insert the th readed s pindle of the stabilizer in the spring box of the pin of the three point l inkage (Picture 1 9.1) and close the black plastic tap. In sert 1 thin flat washer Ø25 on the spring pi n (Picture 19.1) a nd t he l ightening s pring (Pi cture 19.
ASSEMBLY STEP 21 . Fasten the folded bla de to the “wi ndrow-former” by means of 3 s et hexagon head screws M 10x 30 and 3 self- locking nuts M10 as shown in the Picture. STEP 22 . Hook the mower to the support rod and raise slightly the machine so as to be able to insert the “shoe” under the reduction gear.
ASSEMBLY Connect th e “windrow-former” to the “shoe” with a set hexagon oval head screw M10x35 and 1 self-locking n ut M10 f or rear fastening (Picture 23.1) and a set hexagon oval head screw M 1 0x30 an d a nut M10 for front fastening (Picture 23.
ASSEMBLY STEP 26. Lower the machine to the ground and hook it to the end -winding cover pin of the three point. STEP 27 . When the machine is on the ground tighten a ll the previously inserted bolts (Picture 27.1 e 27.2). Picture 27.1 Picture 27.
ASSEMBLY STEP 29 . Mount the cutters on the discs and follow rotating direction (right and left ). It is rec ommended to install the cutters from the rear (Picture 29.1) except for the most external disc where cutters must be mounted from the front (Picture 29.
ASSEMBLY STEP 31. Mount the front ba r and secure it to the upper rod with 2 hexa gon head screws M10x90, 2 sel f-locking nuts M10 and 1 oval head set screw M12x60 with 1 self-locking nut M10 previously inserted screws and nuts. STEP 32.
ASSEMBLY STEP 33. Lift the three point upward s (Picture 3 3.1) and hook the lockin g lever (Picture 33.2 and 33.3). Lower the machine to the ground. Picture 33.1 Picture 33.2 STEP 34. Adjust springs and stabilisers that shall anyway be adjusted once again whe n the machine is attached to the tractor.
ASSEMBLY ASSEMBLY AGM 52-62-7 2-82 10/10 Assembly Sect ion 3-19 © 2010 Alamo Gr oup Inc..
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4. OPERATION SECTI ON Operation Secti on 4-1 © 2010 Alam o Group Inc..
OPER A TIO N Information on th e Machine The materials used for bu ilding RHINO m owers have b een chosen according to the ta sks for which t he machine has been designed and built: any non-conforming use can cause damages to persons and pro perty and affect th e operation of the machine.
OPER A TIO N Conforming use ROTARY D ISC MO W ERS have been d esigned and built for use in agriculture for m owing grass, pasture and permanent grasslands, alfalfa and o ther kinds of fodder crop. The machine has been designed fo r professional users a nd shall be operated exclusively by authorised trained staff holding driving licen ce.
OPER A TIO N Features of the Mach i ne Identification of the models RHINO rotary disc mowers are available in different models in order t o meet customers’ specific needs: AGM52; AGM62; AGM72; AGM82. OPERATION AGM 52-62-7 2-82 10/10 Operation Secti on 4-4 © 2010 Alam o Group Inc.
OPER A TIO N A. Curtain B. Lift a rms couplings C. Stand D. Inner cover E. Support l eg (drive shaft ) F. Drive b elt G. Hydrau lic locking dev ice H. Hydraul ic hose bracket I. “Three point li nkage” J. Hydrauli c cylinder K. Gearbox L. Windrow-form e r M.
OPER A TIO N Rotary disc mowers AGM 52 A GM 62 A GM 72 AGM82 Required pow er HP/KW 30/40 33/45 37/50 40/55 Max. PT O revolut ions rpm 540 540 540 540 Cutting w idth m 2,10 2,45 2,85 3,20 Discs N° 5 6 7 8 Knives N° 10 12 14 16 Weight kg 410 500 560 650 Max.
OPER A TIO N Packing, Transpor t and Lifting The machine can be delivered with or without p acking. If it is delivered with packing, mou nt the curtain. W hen the machine i s not atta c hed to the tr a ctor, it c an be ra ised b y means o f a c rane, using the p ull eye b olt as shown in the label attached to the machine.
OPER A TIO N Storage If the m achine is not used for a long per iod it i s necessary to stor e it inside t o avoid exposure to w ea ther and dust. Before operating it again, it is good practice to clean the machin e and lubricate all components to prevent rust.
OPER A TIO N Check Lifting and Stable Operation of the Tractor For l ifting and s table operation of the tractor refer to the following formula. Additional tractor front ballast ma y be needed.
OPER A TIO N Transport on Publ ic Roads When driving on public roads comply with the e xisting traffic regula tions and, if t he machine is wider than the width of the tractor, use accessory lights and devices for adequate warning to other vehicles.
OPER A TIO N A t taching to the Three Point Linkage of the Machine RHINO mowers can be attached to any kind of tractor equipped with universal th ree point linkage. The area sha ll be properly l ightened unde r conditions of reduced visibility. Nobody shall be within 5 m etres of hitching point.
OPER A TIO N Raise the stand and secure it using the pin. Stand shall always be attached to the machine . Slightly raise the machine and use lateral lifting arms to keep the machine level.
OPER A TIO N A s sembl y of the PTO Drive Shaft After attaching the machine to the t ractor, connect the PTO drive shaft to the power takeoff of the tractor (before performing this operation stop engine and remove the key). Before using the drive shaft read the use and maintenance manual of the drive shaft.
OPER A TIO N Use onl y dri ve shafts with all safe ty guards in go od conditions. The length of the drive shaft shall be adapted to the tractor. W HENEVER the drive shaft is disengaged from the power takeoff of the tractor place it on its support leg.
OPER A TIO N Hydraulic Sy stem Before connecting the h ydraulic c ouplings (quick couplings) to the distributors of the tractor st op engine and operate the distributors levels in both directio ns in order to make sure that the circuits of the tractor and the machine are not under pressure.
OPER A TIO N Adjustmen t Before operating the machine make the necessa ry adjustments. Correct adjustment of the machine ensures p roper operation of the machine, and helps improve pe rformance and reduce knives wear.
OPER A TIO N - To change windrow form move the rear adjustable wings. The mower is equipped with two windrow-formers. - Adjustment of c utting height is achieved by alte ring the forward tilting angle of the mower. In order to t ilt th e mower bar forward use the tractor three point linkage.
OPER A TIO N Operating Instruct i ons Before operation check the oil level in the gearbox a nd i f n ecessary add some oil (for th is operation follow instructions contained in par.
OPER A TIO N Make sure that the hydraulic tap is open and release the locking device of th e mower un it b y pulling the cable, which shall be positioned in the driver’s seat area. Lower the mowing unit with the aid of the distributor located on th e tractor.
OPER A TIO N Safety Release De vice If an obstacle is hit, the safety release device allows the cut ter bar to swing back, thus providing shock absorption. Stop engine and disengage power takeoff of the tractor. Before reinstalling the safety device reverse the tractor for 7ft.
OPER A TIO N Driveline A ttachm ent Adjusting Shaft Length 1. Sli de the two halves of the s haft apart and connect the halves to the tractor PTO s haft and th e mower input shaft. 2. Lay the shaft sections s ide-by-side. Mark the shield on the tra ctor end w he re i t meets t he shield cone on the m ower e nd.
OPER A TIO N 6. Check the angle of the joints at each end of the IID shaft when the mower is i n operating position. The maximum operating angle is 30 deg rees. OPERATION Failure to make these adjustments pri or to o perating the cutte r could re sult in premature IID shaft failure.
OPER A TIO N Pre-Operation Ins pecti on and Serv i ce Before each use, a pre-operation inspection and service of the implement and tractor must be performed. This includes routine maintenance and scheduled lubrication, inspecting that all safety devices are equipped and functional, and perfo rming needed repairs.
OPER A TIO N Tractor Pre-Operation Inspection/Serv i ce Refer to the tractor operator’s manual to ensure a complete pre-operation inspect ion an d sc heduled service is performed according to the manufacturers recommendations.
OPER A TIO N • Perform scheduled lubricati on as detailed i n the maintenance section. • Ensure all decals are in place and legible. • Ensure the d riveline i s securely a ttached to tractor. Make sure the drivel ine yoke locking collar is securely seated i n the gro oves o f the PTO sha ft by pushing and pulling the yoke several times.
OPER A TIO N Disc Mower PRE-O PERATION Inspection Mower ID#________ _____ Make_________________ Date__________________ Shift_____________ ____ Before cond ucting the i nspection, make sure the tractor engine is off , all rotation has stopped and the tractor is in p ark with the parkin g brake engaged.
OPER A TIO N Disc Mower PRE-O PERATION Inspection Tractor ID#____________ Make_________________ Date__________________ Shift_____________ ____ Before conducting the inspection, make sure t he tractor engi ne is off, all rotation has s topped and the tractor is in park with the parking brake engaged.
OPER A TIO N Driving the Tracto r and Implement Safe tractor transport requires th e operator possess a thorough knowledge of the mo del being ope rated and precautions to take while driving with an attached impl ement.
OPER A TIO N Starting the Tractor The procedure to start the tractor is m odel specific. Refer to the tractor opera tor’s manual for starting procedures for your particul ar t ractor. Consult an authorized dealer if the starting procedure i s unclear.
OPER A TIO N Working Position To move from the transport position to the work position p roceed as follows: BEFORE STARTING OPER ATION, MAKE SURE THERE ARE NO PEOPLE OR ANI MALS IN THE VICINITY OF THE MOW ER. 1. Send the cylinder shaft backwards slightly but keep ro pe 3 stretched until pin 2 is unlocked.
OPER A TIO N Driving the Tractor and Mower Start off driving at a slow speed and gr adually increas e your speed while m aintaining com plete control of the trac tor and m ower. M oving s lowl y at first will al so prevent the tractor f rom rearing up an d loss of steering control.
OPER A TIO N W hen confronted with an incline or ditch, do not approach from an angle which is perpendicular or straight on as d amage to or over-c ollapse o f the driveline may occur. OPS-R-0021_A OPERATION Inclines and ditches should be ap proached along a line which is at a n angle as shown.
OPER A TIO N Operating the Tra ctor and Impleme nt THE OPERATOR M UST CO MPLETELY UNDER STAND HOW TO OPER ATE THE TR ACTOR A ND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE. The opera tor must read and unde rstand the Safety and Ope ration Sections of the i mplement and tractor o perator’s manuals.
OPER A TIO N Foreign Debris Hazards Before mowing, inspect the area to make sure there are no foreign objects that the m ower blad es could h it or bec ome entangled with. Remove all foreign objects and debris. If o b jects are too big to remove, m ark them clearly and be sure to prevent the mower blades from contacting them.
OPER A TIO N Rotary Mowers are capable under adverse conditions of throwing objects fo r great dista nces (300 feet or more) a nd causing s erious injury or death.
OPER A TIO N PTO RPM and Ground Speed Ground speed for mowing will de pend upon the height, type, an d density of vegetation to be cu t. Recommended speed for e fficient mower performance is between 2 and 5 mph(3-8 k ph). Operate the mo wer at it s full rated PTO speed to maintain blade speed for a c lean cut.
OPER A TIO N Mower input rotation speed mus t be about 5 40revs/minute. If t he bar is working for long periods on sloping ground, it is recommended to hold the mower in the horizon tal position for a few minutes every half hour of work. Shutting Down the Implement To shut do wn attached m ower he ad, first bring the tractor to a complete stop.
OPER A TIO N Always shut th e Tractor compl etely down, plac e the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15) Never unhi tch without usi ng the Tongue Jack.
OPER A TIO N Mower Storage Properly preparing an d storing the mower at the end of the sea son is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggested storage procedures: • Thorough ly cl ean all d ebris off the mower to prevent damag e from rotting grass and standing water.
OPER A TIO N Transporting the Mo wer 1. Make su re the stand tube is s ecured in the “up” position. If not, pull C lip an d Pin (R) and slide Stand Tube (A) up. Secure with Pin (R) and cli p. OPERATION 2. Before f olding, check clea rance betw e en tractor & cover frame.
OPER A TIO N Before transporting the tractor and m ower, idle the tractor e ngine, disengage the PTO and wait for a ll mower m oving parts t o come t o a complete stop. Once all mower parts a re completely stopped, r aise th e mower to transport height.
OPER A TIO N Transporting on Public Roadwa y s Extreme c aution should be used when transporting the tractor and implement on public roadways. The tractor must be equipped with all required safety warning features i ncluding a SMV e mblem and flashing warnin g lights to alert drivers of the tractor’s p resence.
OPER A TIO N W hen operating on public roads, have consideration for o ther road users. Pull to th e side of the road occasionall y to allow all following traffic to pass. Do not exceed the legal speed lim it set in your country for agricultural tractors.
OPER A TIO N Use a dequately sized and rated trailers and equipment to transport the tractor a nd implement. Consult an authorized dealer to determine the proper equipment required.
OPER A TIO N Troubleshoo ting Guide Problem Possibl e Cause Rem edy The d isk ca rrier bar vibrates too much during work . 1. The nylon bushings of the jo ints in question are overworn or completely worn out. 1. Replace the bushings. OPERATION 2. T he pins and/or r espective bushings/bearings of the joints in question are overworn.
OPER A TIO N The stubble is not the same 1. The disk carrier bar tilts too much. 1. Reduce the ti lt of the disk carrier bar. 2. The knives are over worn. 2. Replace the knives. 3. Power takeoff speed is insufficient. 3. Increase power take off rotation speed up to, b ut not over, 540 revs/min.
5. MAINTENA NCE SECTION Maintenance Section 5-1 © 2010 Alam o Group Inc..
M A INTEN A NC E This s ection c ontains rec ommendations f or reg ular m aintenance of the machine, ba sing o n c ompany experien ce as well as suggestions by our customers. These r ecommendations ca n be further integrated by contributions from our customers, for which we thank you very much in advance.
M A INTEN A NC E Disc Replacement Reinstalling Disc Assemblies: Disc should be installed on the spline shaft as shown in Image Mnt-D-0002 for different model. The cutting edges of the blade should face the disc rotation direction. Blades are reversible.
M A INTEN A NC E Lubrication of Mechanical Comp onents Before operation and ever y 8 ho urs of w ork, lubricate all b earings, pins and the telescopic rod of the PT O joint using quality grease. W hen the mow er is not used for a longer period, clean and grease the drive shaft.
M A INTEN A NC E Remove the vent p lug (A) shown in the pi cture, the oil le vel must be with line on the dipstick. If it is below line on the dipst ick add oil.
M A INTEN A NC E Drive Belts Drive belts must be properly tensioned at all times to avoi d ex c essive fl opping and slipping. New belts If belts are new check tightness of the belt at least after 2 hours of work . Used belts If belts have been used for more than 24 hours, check belts wear and if necessary retighten them.
M A INTEN A NC E Belt tension check To check belts’ state of tension is necessary to check the compression level of the spring. When spring’s length is 1-1.5cm over the pack length, it’s necessary to re-adjust bel t’s tension. MAINTENANCE Belt replacement Never replace one belt only.
M A INTEN A NC E Curtain Replacem ent Before an y o peration check wear on the curtain and on the attaching devices. Replace worn curtain. Use exclusivel y c urtains supplied by RHINO . In order to remove the damaged curtain, loosen the belts connected to the frame of the cutter unit after raising the front part of the frame of the cutter unit.
M A INTEN A NC E Further Troub leshooting In the event of excessive vibrations check wear on the knives a nd the cutter-holder discs, check tightness o f all bolts and nuts, check lubrication of the gearbox and of the oil bath unit in the cutter bar.
RHINO LIMITED WARRA NTY 1. LIMITE D WARRANTIES 1.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, o r m unicipal pu rchaser (“Purchaser”) and w .
TO THE OWNER/OPERATOR/DEALER To keep your implem ent running eff iciently and saf el y, read your m anual thorou ghl y and follow these directions and t he Safet y Messages in this Manua l. The T able of Contents clearl y identifies each sec tion where you can easily find t he inform ation you need.
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DISC MOWER A GM5 2, A GM 62, A GM 72, & AGM82 Disc Mow er LIST OF PARTS RHINO ® 1020 S. Sangamon Ave. Gibson City, IL 60936 800-446-51 58 Email: parts@servis-rhino.
LIST OF P A R TS LIST OF PARTS AGM 52-62-7 2-82 10/10 List of Parts 2 © 2010 Alam o Group Inc..
LIST OF P A R TS PART N° DESCRIPTION POS. QUANTITY AGM52 AGM62 AGM72 AGM82 00787076 PLASTIC CAP 1 1 00787077 PIN ATTACHMENT CYLINDER 2 1 8382 GREASE NIPPLE M8X1 3 4 00787078 BUSHING FOR SUP.
LIST OF P A R TS LIST OF PARTS AGM 52-62-7 2-82 10/10 List of Parts 4 © 2010 Alam o Group Inc..
LIST OF P A R TS PART N° DESCRIPTION POS. QUANTITY AGM52 AGM62 AGM72 AGM82 00787106 METAL SHEET FORE GUARD 1 1 701111C SELFLOCKING NUT M10 2 10 701513C W ASHER, FLAT M12 3 10 02959661 SCRE W M12x35 4.
LIST OF P A R TS LIST OF PARTS AGM 52-62-7 2-82 10/10 List of Parts 6 © 2010 Alam o Group Inc..
LIST OF P A R TS PART N° DESCRIPTION POS. QUANTITY AGM52 AGM62 AGM72 AGM82 00787129 PLASTIC BUSHING 1 2 00787135 RING OR 2 1 00787136 OR BUSHING 3 1 3236801 OIL SEAL 45X72X10 4 2 00787137 COVER FLANG.
LIST OF P A R TS LIST OF PARTS AGM 52-62-7 2-82 10/10 List of Parts 8 © 2010 Alam o Group Inc..
LIST OF P A R TS PART N° DESCRIPTION POS. QUANTITY AGM52 AGM62 AGM72 AGM82 00787163 PLASTIC CAP 1 2 2 2 2 00787337 SPECIAL FLANGE SCREW M10X20 2 30 36 42 48 701127C SELFLOCKING NUT M20X1.
LIST OF P A R TS LIST OF PARTS AGM 52-62-7 2-82 10/10 List of Parts 10 © 2010 Alam o Group Inc..
LIST OF P A R TS PART N° DESCRIPTION POS. QUANTITY AGM52 AGM62 AGM72 AGM 82 00787175 TUB COVER 1 1 0 0 0 00787176 TUB COVER 1 0 1 0 0 00787177 TUB COVER 1 0 0 1 0 00787178 TUB COVER 1 0 0 0 1 0078717.
LIST OF P A R TS LIST OF PARTS AGM 52-62-7 2-82 10/10 List of Parts 12 © 2010 Alam o Group Inc..
LIST OF P A R TS PART N° DESCRIPTION POS. QUANTITY AGM52 AGM62 AGM72 AGM82 00787193 SAFETY CURTAIN 210 1 1 0 0 0 00787194 SAFETY CURTAIN 245 1 0 1 0 0 00787195 SAFETY CURTAIN 285 1 0 0 1 0 00787196 S.
LIST OF P A R TS LIST OF PARTS AGM 52-62-7 2-82 10/10 List of Parts 14 © 2010 Alam o Group Inc..
LIST OF P A R TS PART N° DESCRIPTION POS. QUANTITY AGM52 AGM62 AGM72 AGM82 00787217 ASY DRIVELINE - 540RPM 1 1 0 0 0 00787351 ASY DRIVELINE - 540RPM 1 0 1 1 1 LIST OF PARTS AGM 52-62-7 2-82 10/1 0 List of Parts 15 © 2010 Alam o Group Inc.
LIST OF P A R TS ANTI-WEAR SLIDE KIT CUTTING HEIGTH KIT LIST OF PARTS TRIPLE BLADE DISC TRIPLE BLADE DISC WITH DRUM CONVOY AGM 52-62-7 2-82 10/10 List of Parts 16 © 2010 Alam o Group Inc.
LIST OF P A R TS PART N° DESCRIPTION POS. QUANTITY 00787231 KIT,ANTI-WEAR SKID PLATE - 1 for Disc 00787347 PLATE,ANTI- W EAR SLIDE SKID - 1 for Kit 00787345 SCRE W ,SCKT BUT HD 10 X 25 PL10 - 2 for Kit 701111C NUT MET TLE (THIN) 10-P1.
DISC MOWER A GM5 2, A GM 62, A GM 72 & AGM82 AGM 52/62/72/82 P/N 00787389 Printed U.S.A..
An important point after buying a device Servis-Rhino AGM72 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Servis-Rhino AGM72 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Servis-Rhino AGM72 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Servis-Rhino AGM72 you will learn all the available features of the product, as well as information on its operation. The information that you get Servis-Rhino AGM72 will certainly help you make a decision on the purchase.
If you already are a holder of Servis-Rhino AGM72, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Servis-Rhino AGM72.
However, one of the most important roles played by the user manual is to help in solving problems with Servis-Rhino AGM72. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Servis-Rhino AGM72 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
