Instruction/ maintenance manual of the product 7112 HF Avery
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User's Manual Electr o-Sealer 7112 H F A VERY DENNISON Manual Edition 3.1 10 August 2004 Manual Part Number 701395.
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Users Manual Electro-Sealer 7112 HF Contents • • • • i Conte nts Warranty Information 1 Limited Warranty....................................................................................................................... 1 Parts ...........
ii • • • • Contents Users Manual Electro-Sealer 7112 HF Electrical Sch ematic – Part 4 ................................................................................................... 21 Pneumatic Drawings 22 Pneumatic Schem atic ........
Users Manual Electro-Sealer 7112 HF Warrant y Information • • • • 1 Warranty Info rmation Limited W arranty AVERY DENNI SON exte nds the follo wing warranties to th e original purc haser of a AVERY DENNI SON Ele ctro-Sealer that has bee n installed and oper ated using recommende d pro cedures and ope rating conditions.
2 • • • • Safety Instructions Users Manual Electro-Sealer 7112 HF Safety Ins truction s Warning When using elec tric too ls, basic safet y precautio ns should al ways be follo wed to reduce the ris k of fire, electric shock, a nd per sonal injury.
Users Manual Electro-Sealer 7112 HF Model 7112 Hop per Feed Heat Sealer • • • • 3 Model 7 112 Hopp er Feed H eat Sealer The 7 112 HF Sealer has been designed to auto mate the feeding o f labels, floc ks and stackable e mbroideries. Precision and versatili ty have bee n the keynotes o f its design.
4 • • • • Model 7112 Hopper Feed Heat Se aler Users Manual Electro-Sealer 7112 HF Unit Specif ication Physical Size W 17 ” X D 17 ” X H 28 ” Weight 100LBS Air Consumption 5 CFM Electrica.
Users Manual Electro-Sealer 7112 HF Installation • • • • 5 Installatio n 1. Plac e machine on solid table. 2. Connect compressed a ir servic e of 80 PSI to air regulator input. 3. Put main plug into so urce of a current AC 120 VAC @ 15 Amps. 4.
6 • • • • Installation Users Manual Electro -Sealer 7112 HF 1 Voltage Supp ly - 1760-L18 A W A 85 to 264 V ac 50/60 H z 7 Esc button - One m enu back - Exit functi on rela y parameter m enu wi.
Users Manual Electro-Sealer 7112 HF General Descripti on • • • • 7 General Description Main Switch This turns the machine o n and o ff. Auto Switch Turning this s witch to the " on" position will acti vate the fee d system, tra nsporting a label fro m the hopper to underneath t he electrod e, ready for sealing.
8 • • • • General Description Users Manual Electro-Seale r 7112 HF Basic Sealing Heat, d well time, and pr essure a re the basic f undamentals t hat deter mine the res ults obtainable on a thermo -plastic sealing a pplication, s uch as Electr o-Seal labeli ng.
Users Manual Electro-Sealer 7112 HF General Descripti on • • • • 9 Leveling t he Press 1. With the heat on, set t he dwell timer for one ( 1) second or less; put a li ght colored cloth or pa per on the base p late (bo ttom platen); the n, put a p iece of carbon p aper, carbo n side do wn.
10 • • • • Operation Users Manual Electro-Seale r 7112 HF Operation To put your Electro-Sealer into operatio n, turn on the main switch. Set t he plate and electrod e heat controls to the desired temperature. Turn on the vac uum pu mp by using the s witch located on the p ower cord for the pump.
Users Manual Electro-Sealer 7112 HF Operation • • • • 11 SERIES 32DZ INDEX: Press ing the IN DEX k ey advances the displa y to the nex t menu item . May also be use d in conjunct ion with oth er ke ys as noted belo w. UP ARROW: Increm ents a va lue, changes a m enu ite m , or selects the item to ON.
12 • • • • Operation Users Manual Electro-Seale r 7112 HF Security Le vel Selection Four levels o f security are p rovided . The display shows the current sec urity level. To change sec urity levels c hange the pass w ord value using the UP ARRO W and DOWN ARROW ke ys and pressing t he ENTER ke y.
Users Manual Electro-Sealer 7112 HF Regular Maintena nce • • • • 13 Regu lar Maintenan ce 7112 Series H opper Feed 1. Remove accumulated moisture form the air filter by openi ng the bleed valve located at the base of the filter b owl.
14 • • • • Regular Maintenance Users Manual Electro-Sealer 7112 HF Troubl e Shooting Symptoms Probable Cause Corrective Action Timer doe s not move b ut press op erates Hold S witch turned on. Hold S witch should be tur ned off. Defective ti mer.
Users Manual Electro-Sealer 7112 HF Regular Maintena nce • • • • 15 Symptoms Probable Cause Corrective Action Vacuum ar m moves too fast or too slow Flow contro ls out of adj ustment Adjust fo.
16 • • • • Regular Maintenance Users Manual Electro-Sealer 7112 HF Sealing Pro blems Symptoms Probabl e Cause Correc tive Action Uneven seal ing of label . Machine out of level; pl ates not parallel. Check and Adjust Hitting a seam or butto n with electrode.
Users Manual Electro-Sealer 7112 HF Electrical Drawings • • • • 17 Electr ical Drawings.
18 • • • • Electrical Dra wings Users Manual Electro-Sealer 7112 HF Electrica l Schematic – Part 1 BROWN BROWN YELLOW YELLOW 25 C NO 43 60 91 92 24 63 TB-3 54 54 7 30 M / C SOLENOID VALVE 60 47 43 49 12 11 10 Q6-1 Q6-2 Q5-2 Q5-1 40 45 38 39 8 9 AUTO SWITCH ARM R.
Users Manual Electro-Sealer 7112 HF Electrical Drawings • • • • 19 Electrica l Schematic – Part 2 Q2-1 CABNET SWITCH HOP.SOL. VALVE FEED SOL. VALVE M/C SOL. VALVE VAC. A-B 77 75 Q4-2 43 71 75 77 73 75 TB-2 Q3-2 J3 Q4-1 J2 Q3-1 Q2-2 J1 Q1-2 Q1-1 VAC.
20 • • • • Electrical Dra wings Users Manual Electro-Sealer 7112 HF Electrica l Schematic – Part 3 O/HAND SW R/H O/HAND SW L/H 40 6 Q4-2 10 9 8 7 Q2-2 Q3-1 Q3-2 Q4-1 4 5 3 2 Q1-1 Q1-2 Q2-1 1.
Users Manual Electro-Sealer 7112 HF Electrical Drawings • • • • 21 Electrica l Schematic – Part 4 L1 A- TB 3 A- L1 HEATER 300 WATT 120 VAC HEATER 300 WATT 120 VAC TOP PLATEN 120 VAC A+ BOTTO.
22 • • • • Pneumatic Drawin gs Users Manual Electro-Sealer 7112 HF Pneumati c Drawings.
Users Manual Electro-Sealer 7112 HF Pneumatic Dra wings • • • • 23 Pneumatic Schem atic TO ELECTRODE PLATE HOPPER CYLINDER 70209539 FLOW CONTROL 70206850 TO VACUUM CUP FLOW CONTROL 70206850 VAC. BLEED VALVE 70204041 VAC. FILTER 70205294 VAC. BLEED VALVE 70204041 VAC.
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Users Manual Electro-Sealer 7112 HF Assembly Drawings • • • • 25 Assembly Drawings.
26 • • • • Assembly Drawings Users Manual Electro-Sealer 7112 HF Front Panel As sembly Dra wing and Cover 17 15 14 2 11 21 10 13 1 5 4 6 7 19 20 18 9 22 8 3 12 16.
Users Manual Electro-Sealer 7112 HF Assembly Drawings • • • • 27 Front Panel Pa rts List Item Part # Description Qty Item Part # Description Qty 1 70207035 Cover, Front panel, 7112HF 1 12 9901.
28 • • • • Assembly Drawings Users Manual Electro-Sealer 7112 HF Frame a nd Cover Assembly D rawing 4 17 19 14 6 5 15 10 2 18 19 17 13 16 7 11 3 1 18 9 17 19 8 13 12 13.
Users Manual Electro-Sealer 7112 HF Assembly Drawings • • • • 29 Frame a nd Cover Parts List Item Part # Description Qty Item Part # Description Qty 1 70209100 Casting base, 12 Inch 1 11 99140.
30 • • • • Assembly Drawings Users Manual Electro-Sealer 7112 HF Main Cy linder & Cabinet A ssem bly Dra w ing 1 8 3 8 24 20 27 31 28 31 33 21 24 25 32 19 21 14 15 30 29 13 34 4 5 10 11 23.
Users Manual Electro-Sealer 7112 HF Assembly Drawings • • • • 31 Main Cy linder & Cabinet Parts List Item Part # Description Qty Item Part # Description Qt y 1 708003 1/4NPT x 1/4 T x 90 D.
32 • • • • Assembly Drawings Users Manual Electro-Sealer 7112 HF Main Cy linder / Platen Assembly Dra w ing 8 11 21 20 3 26 25 27 24 19 18 22 17 22 16 13 7 5 12 11 2 15 10 4 6 23 7 9 1 14.
Users Manual Electro-Sealer 7112 HF Assembly Drawings • • • • 33 Main Cy linder / Platen Parts List Item Part # Description Qt y Item Part # Description Qt y 1 70203759 Main cylinder, 24 x 4 1.
34 • • • • Assembly Drawings Users Manual Electro-Sealer 7112 HF S w ing Ar m & Base Plate A ssembly Dra wing 13 11 2 22 14 15 23 24 25 6 20 26 24 6 19 18 30 7 21 3 1 26 4 8 12 9 10 17 16 .
Users Manual Electro-Sealer 7112 HF Assembly Drawings • • • • 35 S w ing Ar m & Base Plate Parts List Item Part # Description Qty Item Part # Description Qt y 1 70207567 Ass’y, Feed arm .
36 • • • • Assembly Drawings Users Manual Electro-Sealer 7112 HF Manifold As sembly Dra w ing 9 2 2 1 8 4 7 5 3 8 2 8 6 10.
Users Manual Electro-Sealer 7112 HF Assembly Drawings • • • • 37 Manifold Parts List Item Part # Description Qty 1 70209440 Manifold (H110-M4F) 1 2 70209420 Valve 4 way (H110-4E1-PSL L1) 3 3 7.
38 • • • • Assembly Drawings Users Manual Electro-Sealer 7112 HF Vacuum & R egulator Assembly Drawing 10 2 4 3 4 3 3 6 5 9 7 2 8 7 9 11 9 13 12 9 5 8 9 14 9 7 4 3 1 5 3 9.
Users Manual Electro-Sealer 7112 HF Assembly Drawings • • • • 39 Vacuum & R egulator Parts List Item Part # Description Qt y 1 70204041 Valve, Vacuum bleed 2 2 708008 1/4 NPT Anchor cou pl.
40 • • • • Assembly Drawings Users Manual Electro-Sealer 7112 HF 2” Hopper Fee d A ssembly Drawing 13 12 16 12 11 15 1 8 2 3 9 10 6 7 14 4 16 5 18 17.
Users Manual Electro-Sealer 7112 HF Assembly Drawings • • • • 41 2” Hopper Fee d Parts List Item Part # Description Qt y Item Part # Description Qt y 1 70209365 Hopper back 1 10 990145 W ash.
42 • • • • Assembly Drawings Users Manual Electro-Sealer 7112 HF 3” Hopper Fee d A ssembly Drawing 15 14 18 14 13 6 5 17 1 10 2 3 11 12 8 9 16 4 18 7.
Users Manual Electro-Sealer 7112 HF Assembly Drawings • • • • 43 3” Hopper Fee d Parts List Item Part # Description Qt y Item Part # Description Qt y 1 7 0209365 Hopper back 1 10 990023 6-32.
An important point after buying a device Avery 7112 HF (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Avery 7112 HF yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Avery 7112 HF - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Avery 7112 HF you will learn all the available features of the product, as well as information on its operation. The information that you get Avery 7112 HF will certainly help you make a decision on the purchase.
If you already are a holder of Avery 7112 HF, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Avery 7112 HF.
However, one of the most important roles played by the user manual is to help in solving problems with Avery 7112 HF. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Avery 7112 HF along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center