Instruction/ maintenance manual of the product ION8800 Schneider Electric
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PowerLogic ® ION8800 Energy & Power Quality Meter Installation Guide 05/2007.
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3 Danger This sym bol indica tes the pr esence o f dangerou s voltage within and o utsid e the product enclosure that may constitute a risk of electric shock, seriou s injury or deat h to person s if prope r precaut ions are not follo wed.
4 Network Compatibility Noti ce for the Internal Modem The internal modem in meters equipped with this option is compatible with the te lephon e systems of most countries in the world. Use in some countri es may require modification of the internal mode m’s initialization strings.
© 2007 Schne ider Electric. All rights res erved. 5 ION8800 Models Available Options I/O Options Before You Begin Before installing the mete r, familiarize yourself with the steps in this guide and read the safety precautions prese nted on the “Installat ion Considerations” page.
6 © 2007 Schneider Electric. All rights rese rved. Meter Overview Navigation Buttons Meter Front (Cover Closed) Meter Back Cover Seal Meter Front (Cover Open) Navigation Buttons Battery Cover Display.
© 2007 Schne ider Electric. All rights res erved. 7 Front Panel Button Functions ALT / ENTER : Press this butt on once to enter ALT mode. Press and h old to enter Setup mode. In Setup mo de, press this button to accept changes. NAVIGATION : Press the UP / DOWN arrow buttons to highlight menu items, or increment / decrement numbers.
8 © 2007 Schneider Electric. All rights rese rved. Unit Dimensions Meter dimensions conform to DIN st andard 43862. 38.4 mm (1.51“) 260.0 mm (10.24“) Front View of Meter Side View of Meter Front of Rack View 132.2 mm (5.21“) 202.1 mm (7.96“) 482.
© 2007 Schne ider Electric. All rights res erved. 9 Essailec Connections Voltage, current, power supply, I/O and communication connections are made via the Essa ilec conne ctor on the rear of the meter. Meters can be ordered with mul tiple connector configurations.
10 © 2007 Schneider Electric. All rights rese rved. Order Option A Circuit & Pinout Diagrams Meter Rack A B C D E Code 15 Code 17 Code 15 Code 13 Code 07 C ode 05 Code 03 C ode 01 This pinout drawing details the various pins on the meter side of the connector.
© 2007 Schne ider Electric. All rights res erved. 11 Order Options A/B/C Essailec Connector Arrangement Meter Port Essailec Connector Pin Description Current Measurement Inputs I11 A01 standard I12 A.
12 © 2007 Schneider Electric. All rights rese rved. Order Options D/E Circuit & Pinout Diagrams A B C D Code 15 C ode 15 Code 15 Code 07 Code 03 Code 05 Meter Rack This pinout drawing details the various pins on the meter side of the connector. The table below maps the pins to their corresponding inputs and outputs in the meter.
© 2007 Schne ider Electric. All rights res erved. 13 Order Options D/E Essailec Connector Arrangement Step 1: Mount the Meter Meter Batter y Considerations The meter’s battery life ex pectancy de pends on both temperature and the amount of time the meter is without po wer.
14 © 2007 Schneider Electric. All rights rese rved. Environmental Specifications (IEC62052-11) Installation D ANGER Do not power up the meter un til the ground terminal is connected -- risk of electric shock. 1. Connect the ground terminal on the rear of the meter to a good earth ground on the rack, using a 3.
© 2007 Schne ider Electric. All rights res erved. 15 Step 2: Wire the Digital I/O Form C Digital Output: Mechanical Alarm Relay Form C Digital Output: Solid State Relay Outputs DO1 - DO4 Form A Digit.
16 © 2007 Schneider Electric. All rights rese rved. Step 3: Wire the Voltage and Current Inputs V oltage Inputs Current Inputs: High Current Option Current Inputs: Low Current Option N OTE The appropriate Volts Mode sett ing is included with each wiring diagram.
© 2007 Schne ider Electric. All rights res erved. 17 4-Wire Wye, 3-Element, Direct Connection Diagram 288 V L-N / 500 V L-L max. VOLTS MODE = 4W-Wye 4-Wire Wye, 3-Element, 3 PTs Conn ection Diagram Use PTs for voltages over 288 V L-N / 500 V L-L. Wye (Star) wiring for PT primaries and secondaries.
18 © 2007 Schneider Electric. All rights rese rved. 3-Wire Solid-Grounded Wye, 3- Element, Direct Connection When the common or star point of a 3-wire Wye system is grounded, the meter may be connecte d directly without using PTs, provided that the phase voltages are with in the meter’s range.
© 2007 Schne ider Electric. All rights res erved. 19 3-Wire Delta, 2½-Eleme nt, 2 PTs & 3 CTs Use PTs for voltag es over 500 V L-L VOLTS MODE = Delta Single Phase Connection Diagram 288 V L-N / 500 V L-L max. Use PTs for higher volt ages. VOLTS MODE = Sing le Using Potential Transformers LINE LOAD LINE LOAD PF = 0.
20 © 2007 Schneider Electric. All rights rese rved. Step 4: Wire the Communications ION8800 meters are equi pped with one standard op tical port. Other communications ports are available as options.
© 2007 Schne ider Electric. All rights res erved. 21 Ethernet Connections (optional module) 10Base-T 10Base-FL (Fiber) N OTE E t h e r n e t co n n e c t i o n s h o u l d b e m ad e t o e i t h e r t h e F i b e r p o r t o r R J 4 5 p o r t , n o t both, or communications conflicts may result.
22 © 2007 Schneider Electric. All rights rese rved. Step 5: Wire the Power Supply ION8800 meter power supply connec tions are found on the Essailec connector.
© 2007 Schne ider Electric. All rights res erved. 23 The following ta ble lists all set tings that can be confi gured via the front p anel, with the me ter cover seal in place. Menu Setting Description Range (V alues) Default Basic Setup Vo l t s M o d e The power system ’s configuration – WYE, DEL T A, etc.
24 © 2007 Schneider Electric. All rights rese rved. COM2 Protocol Specifies which protocol is active ION , Modbus RTU , Modbus Master 3 , DNP , DLMS, EtherGate, ModemGate, GPS: T ruetime/Datum GPS: A.
© 2007 Schne ider Electric. All rights res erved. 25 1 A baud rate of 300 bps is only i ntended for paging applications. 2 Serial number = PA-030 2 B 222 -01, Unit ID = 2222 3 Available on ION8800A and B meters only.
26 © 2007 Schneider Electric. All rights rese rved. The following ta ble lists all s ettings that can be configured using t he ALT CONFIG menu (not av ailable wh en meter cover is sea led). 1 After a meter is unlocked, it automatica lly relocks if you do not perform any configuration for 30 minutes.
© 2007 Schne ider Electric. All rights res erved. 27 WYE - 123 Rotation Applicable Volts Mode = 4W-WYE and 3W-WY E WYE - 132 Rotation Applicable Volts Mode = 4W-WYE and 3W-WY E I1 I2 U1 I2 I3 I1 I3 U.
28 © 2007 Schneider Electric. All rights rese rved. 2 Element (3Wire) DELT A - 123 Rotation Applicable Volts Mode = D ELTA 2 Element (3Wire) DELT A - 132 Rotation Applicable Volts Mode = D ELTA I1 I3.
© 2007 Schne ider Electric. All rights res erved. 29 Step 9: View Meter Data NORM mode Use the Up and Down buttons to scroll through NORM mode display screens. ALT mode Press the Alt/Enter button once for ALT display modes. Press the Up or Down buttons to scroll through displays.
30 © 2007 Schneider Electric. All rights rese rved. N OTE PB = Previous Billing pe riod. TEST Mode T o Enter TEST Mode N OTE The meter alwa ys returns to NORM mode after exitin g TEST mode.
© 2007 Schne ider Electric. All rights res erved. 31 Replacing the Battery The battery in the ION8800 meter keeps the real time clock running when supply power is lost. Replace the battery if the meter has b een stored fo r an extended period of time without power (longer than two years).
32 © 2007 Schneider Electric. All rights rese rved. Meter Security Security features depend on the meter orde ring options. See below. All ION8800 meters Standard security includes traditiona l anti-tamper mechanical sealing points on the meter case and cover.
© 2007 Schne ider Electric. All rights res erved. 33 The meter incorporates se aling bars an d chassis screws with through-holes, through which traditional lead/wire se als can be inserted. Whe n utilized, these lead/wire seals effectiv ely prevent unautho rized personnel fr om gaining access to meter in ternals or to buttons under the cover.
34 © 2007 Schneider Electric. All rights rese rved..
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ION8800 Instal lation G uide Schneider Electric 2195 Keati ng Cross Road Saanichton, BC Canad a V8M 2A5 www .powerlog ic.com Electrical equipment should be installed, o perated, serviced , and maintain ed only by qualified personn el. No responsibili ty is assumed by Schneide r Electric for any consequences arising out of the use of this m aterial.
An important point after buying a device Schneider Electric ION8800 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Schneider Electric ION8800 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Schneider Electric ION8800 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Schneider Electric ION8800 you will learn all the available features of the product, as well as information on its operation. The information that you get Schneider Electric ION8800 will certainly help you make a decision on the purchase.
If you already are a holder of Schneider Electric ION8800, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Schneider Electric ION8800.
However, one of the most important roles played by the user manual is to help in solving problems with Schneider Electric ION8800. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Schneider Electric ION8800 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center