Instruction/ maintenance manual of the product Bonza Deluxe Aussie
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Aussie LP Gas Grill Assembly and Use Manual FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the appliance. 2. Extinquish any open flame. 3. Open Lid. 4. If odor continues, immediately call your gas supplier or your fire department. FOR YOUR SAFETY 1.
2 IMPORTANT SAFEGUARDS FAILURE TO FOLLOW THESE SAFEGUARDS COULD RESULT IN DEATH, SERIOUS BODILY INJURY, AND/OR PROPERTY LOSS. READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY OR USE OF THE LP GAS GRILL. 1. WARNING! Read and follow all instructions.
7. WARNING! If your grill catches on fire: • If the fire is in the grill portion and you can safely reach the control knobs, then turn them off by turning knobs clockwise.
— NOTICE — AUSSIE GRILL COMPANY STRIVES TO BE A QUALITY SUPPLIER OF CONSUMER PRODUCTS. IF WE INADVERTENTLY OMITTED ANY PARTS NEEDED FOR ASSEMBLY, OR YOU NEED TROUBLESHOOTING INFORMATION, PLEASE CONTACT US USING OUR TOLL FREE NUMBER. THANK YOU FOR PURCHASING AN AUSSIE GRILL COMPANY PRODUCT.
ASSEMBLY INSTRUCTIONS for KANGA, BONZA, and BONZA DELUXE MODELS PREPARATION FOR ASSEMBLY: Removing parts from carton and some assembly will require two people. Before starting assembly, read the instructions and your manual. This manual covers several Aussie Grill models.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Part# *See Bottom Page Note *See Bottom Page Note 03.6091.03 03.6092.03 *See Bottom Page Note *See Bottom Page Note 03.5989.00 03.6093.00 03.5042.00 03.5990.00 03.5991.00 03.5992.00 03.5993.00 03.5994.00 QTY.
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 PART# 03.6094.00 03.5996.00 03.5997.00 03.5998.00 03.5999.00 *See Bottom Page Note 03.4074.00 03.4066.00 03.6003.00 *See Bottom Page Note *See Bottom Page Note 03.6039.00 03.5012.00 03.6010.00 03.6011.00 03.
41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 PART# 03.6015.00 03.5023.00 03.6016.00 03.6017.00 03.5024.00 03.6020.00 *See Bottom Page Note 03.6023.00 03.4070.00 03.5033.00 03.5034.00 03.5035.00 03.5866.00 03.5854.00 03.5854.02 03.6026.00 03.5031.00 03.
STEP 1- WHEEL LEG/ SIDE TABLE ASSEMBLY TOOLS: •Note: There are three side table designs used depending on the model: Square SideTables (Item 1) which can be used on either side, Left and Right Teardrop Side Tables (Item 2 & 3), or Deluxe Side Tables (Item 4).
STEP 2- FIXED LEG/SIDE TABLE ASSEMBLY TOOLS : •In the same way, attach the Front and Rear Fixed Legs to the remaining Side Table using 1/4” x 1” Bolts (1/4” x 1 3/8” for Metal Legs.) •On models with wooden legs, be sure to position Fixed Legs with the four large recessed holes facing away from Side Table (Fig.
STEP 3- LEGBRACE ASSEMBLY •Attach Legbraces onto each Side Table assembly using 1/4” x 1” Bolts. Do not tighten bolts completely. Tools: AXLE HOLES VELCRO PATCHES FACE INSIDE 1/4” X 1” BOLT WHEEL LEG SIDE TABLE ASSEMBLY FIXED LEG SIDE TABLE ASSEMBLY 1/4” X 1” BOLT NOTE: Bonza Deluxe Model with metal legs does not use the legbrace.
1/4” x 1” BOLT - WOOD LEG 1/4” x 1 3/8” BOLT - METAL LEG STEP 4-BOTTOM SHELF/LEG & CASTER ASSEMBLY •Place Leg/Side Table assemblies opposite each other as shown with the velcro patches on same side. •Place Bottom Shelf inside of Wheel Leg assembly and align large axle holes.
STEP 5-WHEEL/ CYLINDER BRACKET ASSEMBLY •Slide Axle out. With the notched side of Cylinder Bracket down, secure the Cylinder Bracket to wheel end of Bottom Shelf using ¼” x ½” Bolts and tighten. •Slide Axle back into position and push a Wheel Assembly onto each end of axle until the spring clip locks into place.
STEP 6-GRILL BODY/CART ASSEMBLY- KANGA MODELS CAUTION: Some parts inside the Grill Body may have sharp edges or corners Remove Bottom Body Panel from underneath of Grill Body . •Handle the Grill Body carefully to protect the Body finish. ASSEMBLY CONTINUED NEXT PAGE.
STEP 6-(CONTINUED) ASSEMBLE GRILL BODY TO CART- KANGA MODELS •Turn Grill Body upside down and position between cart legs with the Hose and Regulator on the Wheel Leg end. Do not lay Grill Body on, or step on, the Hose and Regulator. •Align slotted holes on sides of Grill Body with holes through edges of legs (Fig.
STEP 7-GRILL BODY/CART ASSEMBLY- BONZA & BONZA DELUXE MODELS Note: Assembly of Grill Body will require two people. CAUTION: Some parts inside of Grill Body may have sharp edges or corners. Remove Bottom Body Panel from underneath of Grill Body. Handle the Grill carefully to protect the Body and its finish.
STEP 7-(CONTINUED) GRILL BODY/CART ASSEMBLY- BONZA MODELS •Lay Grill Body on its back side with control panel up. Place Grill Body between legs and Side Tables with Hose and Regulator on Wheel Leg end. Do not lay Grill Body on, or step on Hose and Regulator.
STEP 8-ATTACH DECORATIVE PRIVACY PANEL TO CART - (ALL MODELS) STEP 9-INSTALL BURNER •Remove plastic covering from Burner and remove Cotter Pin from Burner Peg.
. •Fit venturi end of Burner through hole in the inside firewall (behind control panel) and onto Gas Control Valve Nozzle (Fig. G & Fig. H) . Be careful not to bend or force gas collector plates. •Place other end of burner on lower shoulder of rear firewall so Burner Peg rests in Burner Locator Hole as shown (Fig.
STEP 10-INSTALL BOTTOM BODY PANEL/GREASE TRAY- (ALL MODELS) •In upright position and drain hole toward the rear, slide Bottom Body Panel into guides (See Arrows) at bottom of Grill Body. Insert two #8 x 1/2” screws through the holes in guides and Bottom Body Panel; then tighten.
STEP 12-ATTACH HANDLE TO WEATHER COVER (LID) - KANGA MODELS •Insert two #10 x 3/8” Screws through bottom of Weather Cover into Handle and tighten. 21 HANDLE WEATHER COVER #10 X 3/8” SCREW (ITEM .
22 •Insert Heat Indicator studs into Hood holes and secure using two Lockwashers and two 10-24 Hexnuts. Do not overtighten or you may crack Hood finish.
STEP 14-ATTACH LP CYLINDER TO GRILL - (ALL MODELS) •Fill empty LP Cylinder at your local LP gas supplier. •Set bottom ring of LP Cylinder into Cylinder Bracket through round hole in Bottom Shelf (Fig. K ). Turn Adjusting Knob clockwise to secure LP Cylinder inside Cylinder Bracket(Fig.
STEP 15-LEAK TESTING (TO BE PERFORMED IN A WELL-VENTILATED AREA.) Supplies Needed for a Leak Test Clean paint brush, water, and dishwashing liquid How to perform a leak test WARNING! Never use an open flame to test for gas leaks. 1) Mix one cup of water with one cup of dish washing liquid.
OPERATING AND MAINTAINING YOUR GAS GRILL GAS, CYLINDER, HOSE AND REGULATOR INFORMATION This LP gas grill was designed to use propane gas. Propane cylinders will supply gas all year round, even on cold winter days.
· Never connect or disconnect LP gas cylinder or fittings while grill is in use or is hot. · When the LP gas cylinder is connected, the grill must be kept outside in a well-ventilated space. Turn off all of the grill control knobs and the LP cylinder valve when grill is not in use.
· Always perform a leak test before each use. · Leak test must be performed in a well ventilated area. · Never perform a leak test on a grill while in use or hot. · If you detect a gas leak that cannot be corrected by using the leak test procedures below, do not use the LP gas grill.
· Wash the porcelain coated Cooking Grids (41) with a mixture of hot water and baking soda. · Empty the foil pan and grease tray after each cooking session so excessive grease does not accumulate. Failure to remove grease may result in grease dripping onto the cart and/or a grease fire in the tray.
· Open Lid or Hood (depending on the model) before lighting the grill to prevent an explosion from gas build-up. · The Lid (Kanga™ series only) must never be covering the cooking surface while the LP gas grill is in use or hot. · Always inspect the gas hose and regulator assembly before each use.
Your burners have been preset by the manufacturer for opti - mal flame performance. A blue flame, possibly with a small yellow tip, is the result of the optimal air and LP gas mix - ture.
Regularly clean your LP gas grill between uses and espe - cially after extended periods of storage. Ensure the grill and its components are cool before cleaning.
It is not necessary to remove and wash the ceramic bri - quettes in order to keep them clean. Burning off the residue after each cooking should be sufficient. Heavily impregnated ceramic briquettes should be turned over so that the dirty side faces the burners in order to burn off any residue.
TROUBLESHOOTING Problem Possible Cause Solution Burners will not light using the ignitor Burners not assembled cor - rectly Not pausing long enough before clicking the control panel knob No spark LP g.
TROUBLESHOOTING Problem Flames blow out Flare up Persistent grease fire Unable to fill LP tank Humming or whistling from the regulator Possible Cause High or gusting winds Gas in LP cylinder is low Ex.
IMPORTANT NOTICE IMPORTANT NOTICE The gas grill is setup to operate with a LP Gas Cylinder equipped with an OPD (Overfilling Prevention Device). This is a secondary device to prevent the overfilling of your LP Gas cylinder. The proper methods for the filling of your LP Gas cylinder are by weight or volume, as described in NFPA 58.
AUSSIE GRILL COMPANY LIMITED WARRANTY This product is warranted to the original consumer purchaser against defects in material and workman - ship under normal outdoor household use and correct assembly (if assembled by the consumer-pur - chaser).
An important point after buying a device Aussie Bonza Deluxe (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Aussie Bonza Deluxe yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Aussie Bonza Deluxe - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Aussie Bonza Deluxe you will learn all the available features of the product, as well as information on its operation. The information that you get Aussie Bonza Deluxe will certainly help you make a decision on the purchase.
If you already are a holder of Aussie Bonza Deluxe, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Aussie Bonza Deluxe.
However, one of the most important roles played by the user manual is to help in solving problems with Aussie Bonza Deluxe. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Aussie Bonza Deluxe along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
