Instruction/ maintenance manual of the product 10-8002-C11670C Saleen
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HIGH INTENSITY DISCHARGE (HID) LAMP INSTALL P/N: 10-8002-C11670C Saleen Performance, Inc. 76 Fairbanks Irvine, CA 92618 949-597-4900 www.saleen.com.
2 IF YOU ARE NOT EXPERIENCED IN THE AREA OF AUTOMOTIVE MECHANICS, WE STRONGLY URGE THAT YOU REFER THIS INSTALLATION TO A CERTIFIED INSTALLER OR TECHNICIAN.
3 Saleen Speedlab High Intensity Discharge (HID) Headlamp Kit Installation Guide for 2005 Mustang Thank you for buying the Saleen High In tensity Discharge (HID) Headlamp Ki t for the 2005 Mustang. We appreciate your business, and we hope you enjoy your product.
4 Function: Page I Remove the front fascia 5-7 II Remove shroud 8 III Stock Headlamps Removal 9 IV Ballast Install 10-12 V Install HID harness 13-16 VI Headlamp alignment 17 Part Number Descriptions Qty 00-9011-C1136 0* SCREW, BUTTON HD SOCKET CAP SC REW, 18-8 SS, 10-32X1.
5 I Front Fascia Removal 1. Keep all hardware you remove. 2. Starting on the left side of the car remove the three screws from each wheel well using the ¼” air ratch et with the short Phillips #2 socket. See figure 1 for location of screws. NOTE: Be sure to keep the Phillips head screws, as they will be reused when installing.
6 4. Underneath the front fascia (Figure 4), there are four screws that need to be removed. Use the ¼” drive air ratchet with a 5.5 mm shallow socket. 5. Remove the bolt shown in Figure 5. There are two of these bolts. Use the ¼” drive air ratchet with a 10 mm shallow wobbly socket.
7 8. Disconnected the running lights, fog lights, and side markers. Figure 7 is the fog light connector and Figure 8 shows both the turn signal and side marker. Figure 9 shows a close up of the running light/turn signal connector. Let the connectors hang until the fascia is ready to be reinstalled.
8 II Remove Shroud Tools needed: • Panel puller 1. Remove 6 pushpins. Make sure to keep the pushpins because they will be reused when reinstalling the shroud.
9 III Stock Headlamp Removal Tools needed: • Air ratchet or drive ratchet, ¼” drive • 10 mm shallow socket, ¼” drive • 8” extension, ¼” drive • Foam tape Figure 1 1. Tape off the corners of the bodywork so it doesn’t scratch the lens during installation.
10 IV Ballast Installation Part Number Descriptions Qty 00-9011-C1136 0* SCREW, BUTTON HD SOCKET CAP SC REW, 18-8 SS, 10-32X1.25" 5 00-9003-C1135 9* LOCKNUT, NYLON 18-8 SS, 10-32 5 06-1202-C1136 1A SPACER, BALLAST 1/2" PLASTIC 2 06-1202-C1136 2A SPACER, BALLAST .
11 2. From the wheel well drill holes to mount the ballast. Disconnect the ballast from the headlamp and use it as a template. Figure 4 shows the passenger side of the car. The critical hole is labeled in Figure 4. When marking the other two holes makes sure the ballast is level before marking your holes.
12 3. Remove the cover that is attached to the ballast. It se ts flush against the fender wall to prevent any rattling. Align the spacers in the proper locations (P/N 00-1202-C11362*, and 00-1202-C11361*) then fasten the ballast down using part numbers 00- 9003-C11359*, and 00-9011-C11360*.
13 V HID Wire Harness Installation Part Number Descriptions Qty 06-1202-C1131 9A HARNESS, HID 200 5 MUISTANG 1 06-1202-C0990 3A HEADLIGHT, BI-FU NCTION HID 5 3/4" RH KIT 1 06-1202-C0990 4A HEADLI.
14 1. Figure 1 is an overview of the routing of the wire harness. 2. The ground and the positive lead are at one end of the harness. The positive lead (red wire with ring terminal) gets attached to the fuse box (Figure 2). Figure 3 shows a close up. Use a ¼” drive ratchet with a 10 mm socket and install the ring terminal.
15 4. Use an existing screw in the body (Figure 5a) to fasten the relays. Use the 10 mm socket with the 8” extension to remove the screw. A new screw will be used to fasten down the relays. Connect the relay housing by the, inter locking system then unplug the circuits.
16 8. Plug #2 (Figure 6) comes off the new wire harness and attaches to the ballast, and plug #5 (Figure 8) comes off the headlamp and attaches to the ballast. Both passenger and driver sides are the same. 9. Plug #3 (Figure 7) comes from the wire harness and plug #4 (Figure 8) comes from the back of the headlamp.
17 VI Headlamp Alignment Tools needed • Phillips head screw driver 10” long shaft 1. Park the vehicle 25ft from a flat white aiming wall on a flat level surface. 2. Ensure the wall makes a 90-degree angle with the floor and the car is facing the wall.
An important point after buying a device Saleen 10-8002-C11670C (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Saleen 10-8002-C11670C yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Saleen 10-8002-C11670C - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Saleen 10-8002-C11670C you will learn all the available features of the product, as well as information on its operation. The information that you get Saleen 10-8002-C11670C will certainly help you make a decision on the purchase.
If you already are a holder of Saleen 10-8002-C11670C, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Saleen 10-8002-C11670C.
However, one of the most important roles played by the user manual is to help in solving problems with Saleen 10-8002-C11670C. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Saleen 10-8002-C11670C along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
