Instruction/ maintenance manual of the product SG200E Saeco Coffee Makers
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i TYPE : SG200E Hot beverage vending Machine Saeco Group 200 M o d e l : ESPRESSO OPERA TION AND MAINTENANCE WARNING: This instruction manual is intended exclusively for specialized personnel.
2 English 5 31 6 4 7 8 9 2 MAIN P ARTS 1 Brew group and coffee grinder 2 Brewing hopper group 3 Sugar and stirrer dispensing group 4 CPU card 5 Cup dispenser 6 Payment system area 7 POWER card 8 W ate.
3 English 7 - P A YMENT SYSTEM IN S TALL ATIO N .................... 24 7. 1 Payment system installation on the machine . ........................................... 2 4 7. 2 Payment system installation on the ca bin et ...............................
4 English 1 - INTRODUCTION TO THE MANUAL 1. 1 Foreword Important This publication is an integral part of the machine and should be read carefully in order to use it in a correct way .
5 English It is the buyer s responsibility to ascertain that the machine operators have been trained and informed of all the indications and specifications contained in the documentation supplied. Even so, the operator should be aware of the potential risks that exist while operating the automatic vending machine.
6 English However , the Saeco International Group, whenever necessary and for valid reasons is entitled to update existing manuals and send to his customers all updating sheets that have to be kept with the original manual. A ny technical problems that may arise can easily be solved by consulting this manual.
7 English 410 537.8 759.5 1.4 Operators requirements T o guarantee safety , three different machine users are to be distinguished, each having specific characteristics: User Access to the inside of the machine is forbidden to the user .
8 English CUP DISPENSER suitable for cups with 70-71 mm dia. and for cups with 73 mm dia. through an adequate release ring. BOILER HEA TING ELEMENTS armoured types: from 1,000 Watt for coffee boiler CONT AINER CAP ACI TY Coffee beans 2.0Kg Instant coffee 0.
9 English - Operating reliability and the efficiency of the machine performance are only guaranteed if original spare parts are used. - The automatic vending machine is not suitable for outside installation.
10 English 4. 3 Packaging The vending machine is protected by polystyrene/cardboard angles and by a transparent polypropylene film. The automatic vending machine will be packaged so as to ensure protection against any mechanical and environmental agents.
11 English the available credit is sufficient or the vending machine has been set in free mode. If this is not the case, the display shows the message INSERT ...; there is no error condition that prevents beverage brewing. If it is not the case the display shows the error message BEVERAGE.
12 English 1 2 3 the gear motor of the instant product activates the screw , dispensing the desired amount of product into the mixer . once the pre-set amount of water and product is dispensed, the mixer is disconnected. ESPRESSO COFFEE BREWING This process takes place only after the dispensing of cup, sugar and stirrer .
13 English 6 - INST ALLA TION 6. 1 Positioning The vending machine is not suitable for outdoor installation. It must be installed in dry places, with temperatures not below 1°C and it should not be installed in places subject to explosion or fire hazards, or where cleaning is done with water jets.
14 English 6 . 2 Receipt Upon receipt of the automatic vending machine, it is necessary to check it has not suffered damage during transport. If damage of any kind is noticed, immediately place a claim with the forwarder . An envelope is supplied with the vending machine, called CUSTOMER KIT .
15 English fig.1 1 fig.12 6.3 Unpacking - Free the vending machine from the package. - Remove the vending machine from the transport pallet. Unloose its fastening screws (fig. 1 1). - Remove the key from the beverage dispensing outlet (fig. 12). Open the door of the vending machine and remove the adhesive tape from the components concerned.
16 English - connect the tap to the vending machine, using a copper or nylon hose, suitable for foodstuff and resistant to the supply pressure. Should a flexible hose be used, it is necessary to assemble the reinforcement bearing inside, supplied with the machine.
17 English Safety switch - The sockets that are not compatible with the plug of the machine should be replaced. - The use of extensions, adapters and/or multiple plugs is forbidden (fig 17). 6.6 Machine start-up The machine is equipped with a safety switch - located on its top cover (fig.
18 English fig.20 fig.19 6. 7 Installation IMPORT A NT : When switched on, the machine automatically fills the water circuit and the related boilers. For a correct automatic installation in case of a water softener system being used, it is necessary that the latter is completely filled with water and properly relieved of any air bubbles.
19 English 6 .7 . 2 W ater circuit filling The machine automatically activates the pump and start s filling the espresso coffee boiler . IMPORT AN T : Before powering the machine, thus starting the automatic installation: 1. Make sure that the water softener is filled with water and the air bubbles removed.
20 English fig.22 6 . 7 .3 Cleaning the parts in contact with foodstuffs Clean all the parts of the vending machine which are in contact with foodstuffs. - wash your hands carefully . - prepare a chlorine-based anti-bacterial cleaning solution - they can be purchased at chemists - following the concentrations given on the product instruction label.
21 English - clean also the mixer bases with a cloth soaked in the solution (fig.24) - leave all parts in the solution for the time specified on the packaging - t ake all parts off, rinse and wipe carefully , then reassemble them into the vending machine.
22 English fig.27 fig.28 fig.31 6.8.2 Label insertion - Selection labels are to be placed in the proper seat, under the transparent plastic plates, following the order set in the Programming and Maintenance Menu. Perform the operation as follows: - remove the cup holder (fig.
23 English 2 1 fig.32 fig.34 - insert the key into the cover switch (see fig.18) and wait for the column to position itself into the dispensing hole. - load the other two columns which in the meantime have become reachable (fig.31). - if you want to fill up the column near the cup conveyor , remove the holder retainer (fig.
24 English fig.36 fig.37 7 - P A YMENT SYSTEM INST ALLA TION 7.1 Payment system installation on the machine The vending machine has no payment system. The responsibility for possible damages to the ma.
25 English fig.38, rif.1 fig.38, rif.2 fig.38, rif.3 fig.38 - connect the coiner to the CPU card NOTE: Executive, MDB and BDV serial systems are connected to the CPU card using a cable and an interface in necessary , both included in the special kit. - Then enter the programming menu so as to choose convenient settings.
26 English beverage 06 beverage 07 beverage 08 8 - PROGRAMMING AND MAINTENANCE MENU Key e: ENTER / beverage 05 Key c: CANCEL / beverage 01 Key ò : DOWN Key ñ : UP beverage 02 beverage 03 beverage 04 Important This chapter illustrates how to set up or modify the machine programming and maintenance parameters.
27 English fig.40 1 2 3 8.1 Description of programming and maintenance phase keys T o surf inside the menu of the vending machine use the keys described below . Key e: ENTER / beverage 05 (fig. 39) By pressing this key it is possible to access the following level of programming or maintenance.
28 English SYSTEM MANAGEMENT VM CODE 0000 VM CODE >0000< STOP STOP COFFEE 00000 LIM:00321 STOP BEVERAGE STOP GROUNDS 00000 LIM:0090 RESET >Y< N BEVERAGE A 00000 L IM . 000111 BEVERAGE B 00000 L IM. 000222 BEVERAGE C 00000 LIM. 000333 BEVERAGE D 00000 LIM.
29 English SYSTEM MANAGEMENT CONTINUES BEVERAGE PULSE COUNTER BEVERAGE PULSE COUNTER COFFEE PULSE COUNTER TEX T ST AND-BY *SAECO GROUP 200* TEX T ST AND-BY SAECO GROUP With complete menu only TEXT DISPENSING WAIT FOR PRODUCT TEXT DISPENSING BREWING ..
30 English LANGUAGE FRANCAIS LANGUAGE ENGLISH PRODUCT BEFORE NO INST ANT PRODUCT 1 YES INST ANT PRODUCT 1 >Y< N INST ANT PRODUCT 3 NO INST ANT PRODUCT 1 >Y< N SYSTEM MANAGEMENT MUL TIPLE B.
31 English CONTINUES ENABLE >Y< N P AR ALLE L COINER ENABLE YES COIN V ALUE C O I N 0 1 : 5 0 COIN V ALUE COIN 07: 50 P A YMENT SYSTEMS ENABLE >Y< N BANKNOTE READER ENABLE YES BANKNOTE V A.
32 English BEVERAGE BREWING BEVERAGE 1 BEVERAGE 1 SEQUENCE 003C BEVERAGE BREWING BEVERAGE 2 BEVERAGE BREWING BEVERAGE 8 BEVERAGE 1 INST ANT PROD. 3: 005 BEVERAGE 1 WA TER INST .
33 English TIMET ABLE SETTING NEVER FREE NEVER FREE ALWA Y S FREE SYSTEM MANAGEMENT FREE ON1: MTWtfss 00:15 FREE OFF1: MTWtfss 07:15 FREE ON2: mtwTFss 19:15 FREE OFF2: mtwTFss 20:15 FREE TIME RANGE Wi.
34 English 8.2.2 Structure of the programming menu Example of parameter setting T o set the PRICE level 3 at 0.3 : - access the programming menu as indicated in 8.
35 English SOLUBLE 1 10 SOLUBLE 2 0 PREHEA T . SOLUBLES - Maximum temperature It allows you to assign the temperature to which the vending machine is brought after a certain time from the last dispensing, so that the natural lowering of the temperature of the hydraulic circuits can be compensated.
36 English - Stirrer It allows you to select the stirrer dispensing mode STIRRER AL W A YS: the stirrer is dispensed anyway; STIRRER SUGAR: the stirrer is dispensed only if the beverage is served with.
37 English - Cup key It allows to enable or disable the key beverage 01 (fig. 39) as: 1 - No cup : By pressing the No-CUP key before choosing a beverage allows to have it brewed without the cup. Af ter pushing the preselection key , the user has 8 seconds to select the desired product.
38 English Soluble 3 Sugar Coffee C Soluble 1 Soluble 2 - Banknote V alue Sets the value of banknotes transferred to the machine from the parallel reader .
39 English BE V ANDA 01 ACQUA CAFFE: 38 - Instant product: It defines the quantity of instant product to be dispensed. Example: 005 indicates that 5 units of instant product 3 will be used. The quantity of instant product can be adjusted from 0 to 250 with steps of 1.
40 English Beverage with cup Beverage without cup Beverage Price Level 1 Level 2 Cup Price Level 1 Level 2 Final Cost 0.55 0.50 Counters increased Beverage counter and cup counter Beverage counter 8.3 Maintenance menu 8.3.1 Accessing the maintenance menu Open the door , insert the key into the safety switch (fig.
41 English MAINTENANCE ERROR MESSAGE nn P R I C E 0 1 0 . 0 0 00055 P R I C E 9 9 0 . 0 0 00000 BEVERAGE 0.00 TO T AL SALES STA T IS TI CS RINSING DISCOUNT/INCREASE 0.
42 English 8.3.2 Description of maintenance menu messages MAINTENANCE IThis function allows to show and reset the errors that may be present. It is also possible to upkeep the vending machine. The error can be reset through the maintenance menu or using the Automatic Error Reset mode.
43 English - Automatic Error Reset Simplified mode (for technical unskilled personnel) for error reset that, when implemented, tries to remove any non-critical error condition in the VM operation.
44 English MAINTENANCE ERROR LOG BOILER EMPTYING ERROR LOG RESET ERROR LOG RESET >Y< N The following menu displays the LOG: W ays of accessing stored information: OPERA TION Accessing log Resett.
45 English Strip 16x2 for SW updating - W ashing It allows to rinse the brewing circuits of instant products. By pressing the ENTER key the automatic cycle starts, thus activating in sequence each instant product circuit.
46 English 9 - MAINTENANCE 9.1 Cleaning and loading Important Some operations should be carried out regularly in order to guarantee the correct operation of the machine; some of these operations are essential so as to comply with sanitary rules in force.
47 English - empty and clean the dump box (fig.47) or clean the conveyor . - empty and clean the coffee residue drawer (fig.48) moisten a cloth and wipe carefully: - all the visible parts of the brewing area (fig.
48 English 9.1.2 W eekly cleaning Remove all containers and wipe with a damp cloth all container supporting areas, the bottom and outside of the machine and above all the brewing area (fig. 53). - the drain channel of the coffee group (fig.51). - silicon drain hoses (fig.
49 English n n n n n n n Important Carefully blot the upper and lower filter and blow with compressed air . During cleaning and maintenance operations do not stress the following electrical parts: keyboard card, cpu card, dosing coil, sugar coil. 9.1.
50 English fig.54 fig.55 fig.56 9.2.1 Scheduled and unscheduled maintenance The operations described in this section are intended as an example as they depend on different variables, such as: water ha.
51 English - manually rotate using the wrench supplied with the machine until the lower filter is flush with the cup (fig. 57). - unscrew screw (1) and replace filter (2) (fig.57). - reassemble all the parts following the reverse order . Important Carefully blot the upper and lower filter and blow with compressed air .
52 English 9.4 Cup releasing device cleaning and adjustment Importante Before removing the cup realesing device, make sure the cup bracket is in the brewing position - that is the fork that holds the cup is positioned under the brewing nozzles.
53 English ALIGN THE TWO ARROWS ALIGN THE FIVE SCROLLS REFERENCES fig.62.
54 English W A TER HARDNESS SELECTION NUMBER °French 10 20 30 40 50 60cc 130cc 25000 12500 9500 6500 5000 12500 6000 4500 3000 2500 9.5 Resin regeneration (where the water softener is provided) Resin regeneration is to be carried out according to the water of the system to which the dispenser is connected.
55 English 10 - INACTIVITY If the automatic vending machine remains inactive for a long time it is necessary to take certain preventive measures: - with the machine on, start the automatic emptying process of both the hydraulic circuit and the boiler (see PROGRAMMING A ND MAINTENANCE MENU in section 8).
56 English 12 - TROUBLESHOOTING GUIDE FOR THE MOST COMMON FAILURES OR ERRORS DISPLA Y MESSAGES This section will show the messages displayed: 1. during normal operation; 2. in case of failure (error messages). Messages during operation The table below shows a list of messages displayed during the standard operating phases.
57 English Out of service/Failure conditions In particular situations, the VM can be fully or partially out of service. There are 3 categories (classified by severity): A . failures due to scheduled maintenance conditions which partially block the VM.
58 English Failure/ error category B/C A A A B A/B A/B B A/C C C A B A failure C C --- Error code - if any 1 2 3 4 5 6 --- (8) --- (9) 10 14 16 20 --- (21) 22 23 25 31 32 Manual reset SI SI YES YES YE.
59 English Description voluntary VM stop (signal of the successful recovery of the scarce flow coffee) (BDV error signal) presence of a beverage or coffee stop Failure/ error category C --- --- A Erro.
60 English 13 - VISUAL SIGNALS (LED) On the CPU card L ED S ta te Function DL1 Flashing Data transmission from the CPU to serial payment systems (EXEC, BDV ,MDB) DL2 Flashing Data reception from seria.
61 English CN21 = optional feeder kit for payment systems CN20 = POWER card connection CN1 5 = display CN17 = keyboard CN6 = Saeco Card module CN18 = auxiliary buttons CN2 = cop y key CN16 = external .
62 English CN8 = high voltage loads CN9 = high voltage loads CN10 = mains cut-off CN1 1 = dump box presence inlet CN2 = 24Vdc loads CN1 = transformer secondary CN3 = CPU card power supply CN7 = temper.
63 English Notes :.
64 English Notes :.
65 English Notes :.
66 English Notes :.
67 English Notes :.
Cod. 1 81 3 -9 5 6 -ED 01.
An important point after buying a device Saeco Coffee Makers SG200E (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Saeco Coffee Makers SG200E yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Saeco Coffee Makers SG200E - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Saeco Coffee Makers SG200E you will learn all the available features of the product, as well as information on its operation. The information that you get Saeco Coffee Makers SG200E will certainly help you make a decision on the purchase.
If you already are a holder of Saeco Coffee Makers SG200E, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Saeco Coffee Makers SG200E.
However, one of the most important roles played by the user manual is to help in solving problems with Saeco Coffee Makers SG200E. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Saeco Coffee Makers SG200E along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center