Instruction/ maintenance manual of the product DP102L Ryobi
Go to page of 26
Y our drill press has been engineer ed and manufactured to our high standar d for dependability , ease of operation, and operator safety . When properly car ed for , it will give you years of rugged, trouble-free performance.
2 Introduction ..................................................................................................................................................................... 2 W arranty ...........................................
3 GENERAL SAFETY RULES WARNING: Read and understand all instructions. Failure to follow all instructions listed below , may result in electric shock, fire and/or serious personal injury . READ ALL INSTRUCTIONS KNOW YOUR POWER TOOL. Read the operator’s manual carefully.
4 GENERAL SAFETY RULES STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do not operate tool when you are tired. Do not rush. DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by an authorized service center.
5 SPECIFIC SAFETY RULES WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer , birth defects or other reproductive harm.
6 SYMBOLS Some of the following symbols may be used on this tool. Please study them and learn their meaning. Pr oper interpr eta- tion of these symbols will allow you to operate the tool better and safer .
7 SYMBOLS SERVICE Servicing r equires extreme car e and knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to your nearest AUTHORIZED SERVICE CENTER for r epair . When servic- ing, use only identical replacement parts.
8 SPEED AND WIRING The no-load speed of this tool is approximately 3,050 rpm. This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor’ s horsepower rating. A line intended only for lights cannot properly carry a power tool motor .
9 GLOSSAR Y OF TERMS Non-Through Cuts Any cutting operation where the blade does not extend completely through the thickness of the workpiece. Pilot Hole (drill presses) A small hole drilled in a workpiece that serves as a guide for drilling lar ge holes accurately .
10 FEA TURES Fig. 2 Spindle T ravel ......................................................... 2-3/8 in. T able Size ........................................... 9-1/4 in. x 8-3/16 in. T able Movement ............................... 45° bevel, 360° swivel Overall Height .
11 FEA TURES KNOW YOUR DRILL PRESS See Figure 2. Before attempting to use this product, familiarize yourself with all operating features and safety rules.
12 LOOSE P ARTS Fig. 4 The following items are included with the drill pr ess: Head Assembly ................................................................. 1 Column Assembly ............................................................. 1 T able Assembly .
13 UNP ACKING This product r equires assembly . Carefully remove the tool and any accessories from the box. Place it on a level work surface. NOTE: This tool is heavy . T o avoid back injury , lift with your legs, not your back, and get help when needed.
14 ASSEMBL Y INST ALLING T ABLE ASSEMBL Y See Figures 6 - 8. Loosen the set screw in the column collar. Remove the column collar and gear rack from the column and set aside. Locate the worm gear and feed the D-shaft through the hole in the table assembly .
15 ASSEMBL Y Fig. 9 Fig. 11 scraP wood chuck hEad assEmbL y sPindLE hEad assEmbL y INST ALLING CHUCK, HEAD ASSEMBL Y , AND FEED HANDLES See Figures 9 - 11. Place the head assembly upside down on a level, flat surface. Position chuck on spindle.
16 ASSEMBL Y Fig. 13 mounTinG boL Ts Fig. 14 INST ALLING/CHANGING LASER BA TTERIES See Figure 13. Lift head assembly cover from front to open. Remove cover from battery compartment and install two AA batteries according to the polarity indicated in the compartment.
17 CHECKING/ADJUSTING LASER ALIGNMENT See Figure 15. Check the laser alignment to ensure the intersection of the laser lines is precisely at the spot where the drill bit meets the workpiece. If it is not, the laser lines should be adjusted using the laser adjustment knobs located on opposite sides of the head assembly .
18 OPERA TION WARNING: Do not allow familiarity with tools to make you car eless. Remember that a careless fraction of a second is suf- ficient to inflict serious injury . WARNING: Always wear safety goggles or safety glasses with side shields when operating power tools.
19 OPERA TION SELF-EJECTING CHUCK KEY See Figure 17. The self-eje cting chuck key ensur es the chuck key is remo ved from the chuck befor e the drill press is turned on. In order to loosen or tighten the chuck using the chuck key , push the key into the key hole located on the chuck.
20 OPERA TION DRILLING See Figure 20. Using a clamping device, secure the workpiece to the worktable. To protect the top surface of the workpiece, use a piece of scrap wood between the vise and the workpiece. Select the proper drill bit based on the hole size desired.
21 ADJUSTMENTS WARNING: Before performing any adjustment, make sur e the tool is unplugged from the power supply . Failure to heed this warning could result in serious personal injury . ADJUSTING T ABLE HEIGHT See Figure 21. Hold the table with one hand and loosen the table lock handle.
22 CHANGING SPEEDS See Figure 24. The spindle speed is determined by the location of the belt on the pulleys inside the head assembly . The speed chart located on the cover inside the head assembly shows the recommended speed and pulley configuration for each drill- ing operation.
23 MAINTENANCE WARNING: When servicing, use only identical r eplacement parts. Use of any other parts may create a hazard or cause product damage. WARNING: Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust.
24 TROUBLESHOOTING Pr oblem Possible Cause Solution Noisy operation Incorrect belt tension Dry spindle Loose spindle pulley or motor pulley Adjust belt tension. Lubricate spindle. Tighten set screws in pulleys. Bit burns or smokes Incorrect speed Chips not coming out of hole Dull bit Feeding too slow Not lubricated Change speed.
25 NOTES.
26 OPERA TOR’S MANUAL 10 in. DRILL PRESS DP102L ONE WORLD TECHNOLOGIES, INC. 1428 Pearman Dairy Road, Anderson, SC 29625 T el.:1-800-525-2579 www .ryobitools.com • SER VICE Now that you have purchased your tool, should a need ever exist for repair parts or service, simply contact your nearest Authorized Service Center .
An important point after buying a device Ryobi DP102L (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Ryobi DP102L yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Ryobi DP102L - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Ryobi DP102L you will learn all the available features of the product, as well as information on its operation. The information that you get Ryobi DP102L will certainly help you make a decision on the purchase.
If you already are a holder of Ryobi DP102L, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Ryobi DP102L.
However, one of the most important roles played by the user manual is to help in solving problems with Ryobi DP102L. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Ryobi DP102L along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center