Instruction/ maintenance manual of the product RS416 Rugged Outback
Go to page of 36
RuggedCom Inc. I 30 W hitmore Road, W oodbr idge, Ontario, Canada L4L 7 Z4 Tel : (905) 856-528 8 I Fax : (905) 856- 1995 I Toll Fre e: (888) 264-0006 Rugg edServer Rugg edServer Rugg edServer Rugg edS.
2 2008 Rugge dCom Inc . All rights reser ved Rev104 Federal Communications Commission Radio Frequency Interference Statement This equipmen t has been tested and found to comply with the limits for a Class A d igital device pursuant to Part 1 5 of the FCC Rules.
3 2008 Rugge dCom Inc . All rights reser ved Rev104 T able of Conten t s 1 Table of Figures ...................................................................................................................... 4 2 Table of Tables.................
4 2008 Rugge dCom Inc . All rights reser ved Rev104 1 T able of Figures Figure 1: RS416 LED Displ ay Panel ............................................................................................... 8 Figure 2: RS416 Series Rack mount chassis orientation options – Front and rear mount .
5 2008 Rugge dCom Inc . All rights reser ved Rev104 Table 13: Type Tes t Specifi ca tion - Electrical Safety ..................................................................... 33 Table 14: Type Test Specification - Electrical Environmen t .....
6 2008 Rugge dCom Inc . All rights reser ved Rev104 3 Product Over v iew 3.1 Functional Overview The RuggedSe rver ™ RS416 is an industrially ha rdened serial device server with an integrat ed, fully managed, E thernet switch, designed to ope rate reliably in electrically harsh and climat ically demanding en vironments.
7 2008 Rugge dCom Inc . All rights reser ved Rev104 • Integrated Ethe rnet Switch - 2 or 4 port options • (copper and/or f iber) • High performance and throughput Ethernet switching • Fully IEEE 802.
8 2008 Rugge dCom Inc . All rights reser ved Rev104 3.3 Display Panel Description The RS416 is equipped with a versatile display pane l, shown in Figure 1, which is designed to provide quick statu s information for each port, as well as the entire device to allow for simple diagnostics and troubleshooting.
9 2008 Rugge dCom Inc . All rights reser ved Rev104 The port-based LEDs can be cycled between three d isplay modes: Status, Duple x, and Speed. Pushing the mo de button causes the display mode to be cycled. Table 2 and Table 3 define the possible port LED colours and the corresponding de scription.
10 2008 Rugge dCom Inc . All rights reser ved Rev104 4 Inst all ation 4.1 Mounting The RS416 ha s been designed with maximum mounting a nd display flexibility. Customers can order an RS416 that can be mounted in a standard 19” rack, 1” DIN Rail, or directly on to a panel.
11 2008 Rugge dCom Inc . All rights reser ved Rev104 4.1.1 Rack Mo unting The RS416 can be rack mounted using the included rack mou nt adapter assemblies shown in Figure 3. Se cure the one rack mount adapter to the front o f each side of the chassis using the included bla ck PAN head Philips screws in the positio ns shown in Figure 4.
12 2008 Rugge dCom Inc . All rights reser ved Rev104 4.1.2 Panel and DIN Rail Mounting The RS416 can be ordered as a Panel/DIN mount chassis. Bo th options involve the use of the panel/DIN adap ters to be mounted on each side of the chassis enclosure.
13 2008 Rugge dCom Inc . All rights reser ved Rev104 4.2 Power Supply Wiring and Ground ing Figure 6: RS416 Series Philips Screw Terminal B lock Figure 7: RS416 Series Phoenix Plug Terminal Block The RS416 supports dual redundant power supplies – “Power Sup ply 1 (PS1)” and “Power Supp ly 2 (PS2)”.
14 2008 Rugge dCom Inc . All rights reser ved Rev104 Terminal # Description Usage 1 PS1 Live / + PS1 Live / + is c onnected to the positive (+) terminal if the power source is DC or to the (Live) terminal if the p ower source is A C. 2 PS1 Surge Ground PS1 Surge G round is connected to the Chassis G round via a jumper on the terminal block.
15 2008 Rugge dCom Inc . All rights reser ved Rev104 4.2.1 AC Pow er Suppl y Wiring Exampl es Figure 8: AC Powe r supply wiring examples NOTES: 1. 100-240VAC rated equ ipment: A 250VAC app ropriately rated circuit breaker must be installed with in 3m of unit.
16 2008 Rugge dCom Inc . All rights reser ved Rev104 4.2.2 DC Pow er Suppl y Wiring Exampl es Figure 9: DC Po wer supply wiring examples NOTES : 1. 88-300VDC rated equipment: A 300VDC appropriately rate d circuit breaker must be installed with in 3m of unit.
17 2008 Rugge dCom Inc . All rights reser ved Rev104 4.2.3 Dual Pow er Supplie s Wiring Exa mples Figure 10: DC And AC power supply wiring examp les NOTES: 1. 88-300VDC rated equipment: A 300VDC appropriately rate d circuit breaker must be installed with in 3m of unit.
18 2008 Rugge dCom Inc . All rights reser ved Rev104 4.3 Dielectric Strength (HIPOT) Testing For dielectric stre ngth (HIPOT) testing in the field, u sers must remove the metal jumper loc ated on terminal 2, 4, and 6 of the power supply termina l block.
19 2008 Rugge dCom Inc . All rights reser ved Rev104 4.4 Failsafe Alarm Relay Wiring The “Failsafe” outpu t relay is provided to signal critical error co nditions that may occur on the RS416. The conta cts are energized upon power up of the unit and remain energized un til a critical error occurs.
20 2008 Rugge dCom Inc . All rights reser ved Rev104 4.5 Console Port Wiring A RS232 conso le port for configuration and management o f the device is located on the LED display module shown in Figure 13.
21 2008 Rugge dCom Inc . All rights reser ved Rev104 4.6 Serial Ports The RS416 can be equipped with a Fiber Serial In terface, RS232/RS485/RS422 DB9 serial ports or RS232/RS485 /RS422 RJ45 serial ports.
22 2008 Rugge dCom Inc . All rights reser ved Rev104 4.6.2 RS232/RS 485/RS42 2 via DB9 Each port is individu ally selectable via software to be RS232, RS485 or RS422.
23 2008 Rugge dCom Inc . All rights reser ved Rev104 4.6.3 RS232/RS 485/RS42 2 via RJ45 Each port is individu ally selectable via software to be RS232, RS485 or RS422.
24 2008 Rugge dCom Inc . All rights reser ved Rev104 4.6.4 RS485 W iring Each RS485 port ca n communicate to multiple RS485 de vices by daisy chaining devices ove r a single twisted pair with transmit and receive signa ls on the same two wires (half duplex).
25 2008 Rugge dCom Inc . All rights reser ved Rev104 4.6.5 Serial Port Transien t Protection RuggedCom doe s not recommend the use of copper cabl ing of any length for critical real-time substation automat ion applications.
26 2008 Rugge dCom Inc . All rights reser ved Rev104 4.7 Ethernet Ports 4.7.1 Copper Ports The RS416 may have up to 4 10/100BaseTX ports that allow connection to standard CAT-5 UTP cable with RJ45 male connectors. All RJ45 Ethernet ports feature auto-negotiating, auto-pola rity, and auto-crossov er functions.
27 2008 Rugge dCom Inc . All rights reser ved Rev104 4.7.2 Fiber Op tic Ports Depending on th e order code of the product, the RS4 16 can be equipped with several diffe rent types of fiber optic p orts. The Transmit (TX) and Receive (RX) co nnections of each port must be properly conne cted and matched for proper link and o peration.
28 2008 Rugge dCom Inc . All rights reser ved Rev104 4.7.3 Ethernet Panel Des cription Each Ethernet module is equipped with two LEDs that indicate link/activity status information . The LED will be so lid for ports with link, and will blink for ac tivity.
29 2008 Rugge dCom Inc . All rights reser ved Rev104 5 T echnical Spec ifications 5.1 Power Supply Specifications Input Range Power Su pply Type Min Max Fuse Rating Max.
30 2008 Rugge dCom Inc . All rights reser ved Rev104 5.3 Data Port Specifications 5.3.1 Serial Port s 5.3.1.1 Copper Ports Parameter Specifications Notes Baud Rate 300 bps – 230 kbps Connector DB9 or RJ45 Isolation 2.5 kV RMS 1-minute Table 9: Coppe r Port Specification 5.
31 2008 Rugge dCom Inc . All rights reser ved Rev104 5.3.2 Ethernet Ports 5.3.2.1 Copper Ports Parameter Specification Notes Speed 10/100 Mbps Auto-negotiating Duplex FDX / HDX Auto-negotiating Ca.
32 2008 Rugge dCom Inc . All rights reser ved Rev104 NOTES: 1. Maximum segmen t length is greatly dependent on fa ctors such as fiber quality, and number of patches and splices. Please consult Rugg edCom sales associates when determining maximu m segment distances.
33 2008 Rugge dCom Inc . All rights reser ved Rev104 5.4 Type Test Specifications Electrical Sa fety Levels Comments Dielectric Withstan d 2 kV rms for 1 minute ANSI/IEEE C37.
34 2008 Rugge dCom Inc . All rights reser ved Rev104 5.5 Operating Environment Parameter Range Comments Ambient Ope rating Temperatu re -40 to 85 ° C Ambient Tempe rature as measured from a 30cm radius surround ing the center of the RS1600 enclosure.
35 2008 Rugge dCom Inc . All rights reser ved Rev104 Figure 26: Mechan ical Drawing.
36 2008 Rugge dCom Inc . All rights reser ved Rev104 6 Agenc y Approvals Agency Standards Comments CSA CSA C22.2 No . 60950, UL 60950 Approved CE EN 60950, EN 61000 -6-2 Approved FCC FCC Part 15 ,.
An important point after buying a device Rugged Outback RS416 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Rugged Outback RS416 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Rugged Outback RS416 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Rugged Outback RS416 you will learn all the available features of the product, as well as information on its operation. The information that you get Rugged Outback RS416 will certainly help you make a decision on the purchase.
If you already are a holder of Rugged Outback RS416, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Rugged Outback RS416.
However, one of the most important roles played by the user manual is to help in solving problems with Rugged Outback RS416. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Rugged Outback RS416 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
