Instruction/ maintenance manual of the product M6707-1-1 Roper
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SUPER PRO GUN & SUPER PRO GUN II Maintenance & Repair Manual MAGNUM VENUS PRODUCTS SUPER PRO GUN & SUPER PRO GUN II Part No. M6707-1-1 Revision 04.
SUPER PRO GUN & SUPER PRO GUN II © 2001 Magnum V enus Products Manual Part No: M6707-1-1 Corporate HQ & Mfg. Phone: (727) 573-2955 Fax: (727) 571-3636 Email: info@magind.
SUPER PRO GUN & SUPER PRO GUN II T able of Content s CHAPTER 1 - ASSEMBL Y INSTRUCTIONS Assembly Instructions for Super Pro Gun II Actuator Assembly Instructions for Super Pro Gun II Handle CHAPTE.
SUPER PRO GUN & SUPER PRO GUN II NOTE T o order the correct repair kit, refer to the gun handle before ordering part s. SUPER PRO GUN Rep air Kit NOTE A T urbulent Mixer is not used in FIT™ configurations.
SUPER PRO GUN & SUPER PRO GUN II SUPER PRO GUN II Rep air Kit NOTE The Super Pro Gun II is identified by either the blue handle or (on earlier versions) by the #2 stamped on the handle side.
SUPER PRO GUN & SUPER PRO GUN II SUPER PRO GUN Actuator Assembly 5106-01-01 1 . Install the 7301-3-020 (O-Ring) onto the 5106-7-1 (Actuator Piston) and the two 5106-4-1 (Cylinder Caps) 2 . Using 6706-3-1 (Pro Gun Oil), lightly coat the Inside of the 5106-1-01 (Cylinder Body) and the 5106-7-1 (Actuator Piston).
SUPER PRO GUN & SUPER PRO GUN II NOTE The Piston should be inserted “bushing end first”, with the bushing on the top side of center . 5 . Install the two 5106-4-1 (Cylinder Caps). 6 . Place the 5106-2-1 (Actuator Seal) over the 5106-1-01 (Cylinder Body) so the Mounting screw holes line up.
SUPER PRO GUN & SUPER PRO GUN II NOTE When installing the T rigger Assembly the 5105-8-1 (T rigger Lock) must be in the “down” position. SUPER PRO GUN Handle Assembly 5105-00-01 3 Chapter 2 1 . Carefully install the 5105-9-1 (T rigger Nut Seal) over the 5105-10-1 (T rigger Nut).
SUPER PRO GUN & SUPER PRO GUN II 4 NOTE The slot in the side of the 5105-5-1 (Porting Plate) must line up with the slot in the 5105-1-1 (Gun Handle). 5 . Set the 9203-2-1 (Compression Spring) into the spring seat located in the upper cavity of the 5105-1-1 (Gun Handle).
SUPER PRO GUN & SUPER PRO GUN II 3 . Screw the 5105-10-1 (T rigger Nut) into the 51 10-7-1 (Gun Handle) and tighten. Coat the 5110-4-1 (trigger stem) with 6706-3-1 (Pro Gun Oil) and install from the inside cavity of the 5110-7-1 (Gun Handle) through the 5105-10-1 (trigger nut).
SUPER PRO GUN & SUPER PRO GUN II 9 . Set the 5105-6-1 (T oggle W asher) into the washer seal seat of the 51 10-1-1 (Porting Plate) large side down. 10. Set the 5110-6-1 (Cylinder Gasket) over the screws, matching the slots in the 51 10-1-1 (Porting Plate) 11.
SUPER PRO GUN & SUPER PRO GUN II 7 SUPER PRO GUN Gun Block Assembly 5104-00-01 Chapter 3 1 . Install the 7301-1 1-008 (O-Ring) onto the 5104-25-1(Flush V alve Button). 2 . Install the 7301-3-007 (O-Ring) onto the 5104-23-1 (Flush Seal Body). 3 . Install the 9203-2-3 (Compression Spring) into the 5104-24-1 (Flush V alve Body).
SUPER PRO GUN & SUPER PRO GUN II 8 1 . Check for and remove debris and burrs in 5104-1-1 (Gun Block). 2 . Install the two 5104-3-1 (Secondary Seals) in the 5104-1-1 (Gun Block). See Fig. 3.1 3 . Install the 5104-10-1 (Center Spacer) into the center area of the 5104-1-1 (Gun Block).
SUPER PRO GUN & SUPER PRO GUN II 7 . Press firmly , or tap with a hammer until the seal assembly bottoms out in the 5104-1-1 (Gun Block), then gently remove the Seal Installation T ool. 8 . Hold the 9301-4-1 (Catalyst Seal Alignment T ool) firmly with a p air of pliers.
SUPER PRO GUN & SUPER PRO GUN II 14. Press firmly , or tap with a hammer until the seal assembly bottoms out in the 5104-1-1 (Gun Block), then gently remove the Seal Alignment T ool. 15. Hold the 9301-4-2 (Resin Seal Alignment T ool) firmly with a p air of pliers.
SUPER PRO GUN & SUPER PRO GUN II Fig. 3.6 18. Install the 5104-2-1 (V alve Rod) through the resin side of the gun. Use the 9301-5-1 (Seal Installation T ool) to center the V alve Rod in the 5104-1-1 (Gun Block). 19. Install and hand tighten the 5104-8-1 (Packing Nut) onto the resin side of the 5401-1-1 (Gun Block).
SUPER PRO GUN & SUPER PRO GUN II 20. Install the 5104-1 1-1 (Actuating S tem) into the 5104-2-1 (V alve Rod). 21. Actuate the 5104-1 1-1 (V alve S tem) back and forth 3 or 4 times, then snug both 5104-8-1 (Packing Nuts) with 9301-2-3 (Packing Bit) until firm.
SUPER PRO GUN & SUPER PRO GUN II Fig. 3.8 27. Position the 5104-12-1 (Mix Housing Seal) onto the backside of the 5104-20-1 (Mix Housing). See Fig. 3.8. 28. Using the two 7102-1-6 (Socket Head Cap Screws), mount the 5104-20-1 (Mix Housing) onto the 5104-1-1 (Gun Block).
SUPER PRO GUN & SUPER PRO GUN II Chapter 4 SUPER PRO GUN SuperCutter Assembly 5101-01-01 NOTE The sharp edge of the Chopper Blades should be slightly dulled by stropping them on cardboard prior to installation into Rotor Assembly .
SUPER PRO GUN & SUPER PRO GUN II Rotor Assembly 1 . Insert 9210-1-1 (Chopper Blades) between the 5103-28-1 (Rotor Hub) and 5103-29-1 (Wedge Insert). The back edge of the Blade must be bottomed against the Rotor Hub. See Fig. 4.2. 2 . Align the edges of the blade with the end of the 5103-28-1 (Rotor Hub).
SUPER PRO GUN & SUPER PRO GUN II Fig. 4.4 Fig. 4.3 Rubber Roll Assembly 5 . Press the 5103-6-1 (Rubber Roll) onto the 5103-5-01 (Mandrel Assembly). Secure the Rubber Roll by inserting the 7205-3-31 (E-Ring) into the groove in the Mandrel. See Fig.
SUPER PRO GUN & SUPER PRO GUN II 7 . Slide Rubber Roll Assembly toward the 5103-03-01 (Wedge Rotor Assembly) and tighten the 7102-2-20 (Socket Head Cap Screw) Rubber Roll Adjustment 1 . Slightly loosen the 7102-2-20 (Socket Head Cap Screw), just enough so the Rubber Roll Assembly will slide in the T -Slot.
SUPER PRO GUN & SUPER PRO GUN II NOTE Proper adjustment has Idler Assembly touching the Rubber Roll, but still able to rotate with minimum effort. Fig. 4.7 Idler Adjustment 1 . Slightly loosen the 7102-2-20 (Socket Head Cap Screw), just enough so the Idler Assembly will slide in the T -Slot.
SUPER PRO GUN & SUPER PRO GUN II 19 Chapter 5 SUPER PRO GUN Actuator Disassembly 5106-01-01 1 . Unscrew the two 5105-13-1 (Rear Screws), and the two 5105-12-1 (Front Screws) to remove the 5106-00-01 (Cylinder Body Assembly) from the 5105-00-01 (Gun Handle Assembly).
SUPER PRO GUN & SUPER PRO GUN II 20 Chapter 6 SUPER PRO GUN Handle Disassembly 5105-00-01 1 . Remove and discard the 5105-7-1 (Cylinder Gasket), and the 5105-6-1(T oggle W asher) from the 5105-5-1 (Porting Plate). 2 . Remove the 5105-5-1 (Porting Plate) from the 5105-1-1 (Gun Handle).
SUPER PRO GUN & SUPER PRO GUN II NOTE Discard all parts to be replaced by repair kit. All remaining parts should be thoroughly cleaned, inspected for damage, and replaced if necessary .
SUPER PRO GUN & SUPER PRO GUN II SUPER PRO GUN Gun Block Disassembly 5104-00-01 22 Chapter 7 1 . Remove the four 5106-6-1 (Mounting Screws), and the four 5106-3-1 (Mounting Seals) to remove the 5104-00-01 (Gun Block Assembly) from the 5106-00-01 (Gun Actuator Assembly).
SUPER PRO GUN & SUPER PRO GUN II 23 NOTE Discard all parts to be replaced by repair kit. All remaining parts should be thoroughly cleaned, inspected for damage, and replaced if necessary .
SUPER PRO GUN & SUPER PRO GUN II Chapter 8 SUPER PRO GUN SuperCutter Disassembly 5103-00-01 1 . Unscrew the 5103-14-1 (Cover Nut) and remove the 5103-13-1 (Chopper Cover) from the 5103-00-01 (Roving Cutter Basic Assembly). The remainder of the disassembly covered in this manual pertains to the rubber roll and the rotor .
SUPER PRO GUN & SUPER PRO GUN II Rotor Disassembly 4 . Loosen the two 7102-14-6 (Socket Cup Point Set Screws), and slide the 5103-03-01 (8-Blade Rotor Assembly) off of the 8402-1-1 (Air Motor) shaft.
SUPER PRO GUN & SUPER PRO GUN II SUPER PRO GUN & SUPER PRO GUN II Assembly Drawings Chapter 9 26.
SUPER PRO GUN & SUPER PRO GUN II 27 Fig. 9.1.
SUPER PRO GUN & SUPER PRO GUN II Fig. 9.2 28.
SUPER PRO GUN & SUPER PRO GUN II Fig. 9.3 29 SUPER PRO GUN.
SUPER PRO GUN & SUPER PRO GUN II Fig. 9.4 30.
SUPER PRO GUN & SUPER PRO GUN II Fig. 9.5 31 SUPER PRO GUN II.
SUPER PRO GUN & SUPER PRO GUN II Fig. 9.6 32.
SUPER PRO GUN & SUPER PRO GUN II Fig. 9.7 33.
SUPER PRO GUN & SUPER PRO GUN II Fig. 9.8 34.
SUPER PRO GUN & SUPER PRO GUN II Fig. 9.9 35.
SUPER PRO GUN & SUPER PRO GUN II Fig. 9.10 36.
SUPER PRO GUN & SUPER PRO GUN II Fig. 9.11 37.
SUPER PRO GUN & SUPER PRO GUN II Fig. 9.12 38.
SUPER PRO GUN & SUPER PRO GUN II Fig. 9.13 39 NOTE These wedge rotors will not fit on the old style “classic” pro gun choppers (58605-1). They are for SuperPro and SuperPro II chopper configurations. Please use the following part numbers for rotors: 77730-1 (6 blade) or 77731-1 (8 blade).
SUPER PRO GUN & SUPER PRO GUN II Fig. 9.14 40.
SUPER PRO GUN & SUPER PRO GUN II Fig. 9.15 41.
SUPER PRO GUN & SUPER PRO GUN II Fig. 9.16 42.
SUPER PRO GUN & SUPER PRO GUN II Fig. 9.17 43.
SUPER PRO GUN & SUPER PRO GUN II Fig. 9.18 44.
SUPER PRO GUN & SUPER PRO GUN II Fig. 9.19 45.
SUPER PRO GUN & SUPER PRO GUN II Fig. 9.20 46.
SUPER PRO GUN & SUPER PRO GUN II Fig. 9.21 47.
SUPER PRO GUN & SUPER PRO GUN II Fig. 9.22 48.
SUPER PRO GUN & SUPER PRO GUN II.
SUPER PRO GUN & SUPER PRO GUN II.
SUPER PRO GUN & SUPER PRO GUN II © 2003 Magnum V enus Products Manual Part No: PRO-MGS-22 Corporate HQ & Mfg. 5148 1 13th Ave. Clearwater , FL 33760 · USA Phone: (727) 573-2955 Fax: (727) 571-3636 Manufacturing/Sales 1862 Ives Ave. Kent, W A 98032 · USA Phone: (253) 854-2660 (800) 448-6035 Fax: (253) 854-1666 Email: info@mvpind.
An important point after buying a device Roper M6707-1-1 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Roper M6707-1-1 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Roper M6707-1-1 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Roper M6707-1-1 you will learn all the available features of the product, as well as information on its operation. The information that you get Roper M6707-1-1 will certainly help you make a decision on the purchase.
If you already are a holder of Roper M6707-1-1, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Roper M6707-1-1.
However, one of the most important roles played by the user manual is to help in solving problems with Roper M6707-1-1. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Roper M6707-1-1 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center