Instruction/ maintenance manual of the product RMSZ2500 RedMax
Go to page of 36
OWNER / OPERA T OR MANUAL SWEEPER RMS9-99101(003) The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. W ARNING Before using our products, please read this manual carefully to understand the proper use of your unit.
.
SAFETY FIRST Instructions contained in warnings within this manual marked with a symbol concern critical points which must be taken into consideration to prevent possible serious bodily injury, and for this reason you are requested to read all such instructions carefully and follow them without fail.
1. Parts location ❲ 4 ❳ 1. Loop Handle 2. Shoulder Strap Hanger 3. Ignition Switch 4. Throttle Cable 5. Throttle Lever 6. Throttle set Button 7. Drive shaft Housing 8. Drum Ass’y 9. Sweeper Belt 10. Spark Arrester 11. Starter Knob 12. Fuel Tank 13.
2. Specifications ■ RMSZ2500 Overall Size(LxWxH) ························································ 70.
(1) Read owner's manual before operating this machine. (2) Wear head, eye and ear protection. (3) Warning/Attention ( 4 ) Keep all children, bystanders and helpers 15 meters away from the unit If.
For safe operation and maintenance, symbols are carved in relief on the machine. According to these indications, please be careful not to take a mistake.
❲ 8 ❳ 5. For safe operation 1 . Read this manual carefully until you completely understand and follow all safety and operating instructions. 2. Keep this manual handy so that you may refer to it later whenever any questions arise.
❲ 9 ❳ b. At night, at times of heavy fog, or at any other times when your field of vision might be limited and it would be difficult to gain a clear view of the working area.
❲ 10 ❳ ■ BEFORE STARTING THE ENGINE 1. The area within a perimeter of 50 feet (15m) of the person using the product should be considered a hazardous area into which no one should enter. If necessary yellow warning rope, warning signs should be placed around the perimeter of the area.
❲ 11 ❳ Never place the throttle into the high speed position when starting the engine. 3. After starting the engine, check to make sure that the Drum Ass’y stops rotating when the throttle is moved fully back to its original position.
❲ 12 ❳ • IF SOMEONE COMES 1. Guard against hazardous situations at all times. Warn adults to keep pets and children away from the area. Be careful if you are approached. Injury may result from flying debris. 2. If someone calls out or otherwise interrupts you while working, always be sure to turn off the engine before turning around.
❲ 13 ❳ 5. For safe operation refill the tank of the unit in any place where there is a boiler, stove, wood fire, electrical sparks, welding sparks, or any other source of heat or fire which might ignite the fuel. 2. Never smoke while operating the unit or refilling its fuel tank.
■ MOUNTING ENGINE (SE1) 1. Push the driveshaft housing toward the clutch housing and rotate it by hand to check that the driveshaft is engaged with the gears. 2 . Insert the driveshaft housing into the clutch housing until it bottoms, and align the positioning holes on the clutch housing and the shaft tube and install the screw.
6. Set up ❲ 15 ❳ SE4 ■ SWEEPER ASSEMBLY (SE4) 1. Push one of the drum axles onto either of the two gearcase output shafts. If necessary, rotate the drum axle until the clevis pin hole in the axle aligns with the matching hole in the gearcase output shaft.
• Gasoline is very flammable. Avoid smoking or bringing any flame or sparks near fuel. Make sure to stop the engine and allow it cool before refueling the unit. Select outdoor bare ground for fueling and move at least 3m(10ft) away from the fueling point before starting the engine.
container to avoid mixing up with gasoline or other containers. 6. Indicate the contents on outside of container for easy identification. ■ FUELING THE UNIT 1. Untwist and remove the fuel cap. Rest the cap on a dustless place. 2 . Put fuel into the fuel tank to 80% of the full capacity.
❲ 18 ❳ ■ STARTING ENGINE The cutting head will start rotating upon the engine starts. 1 . Rest the unit on a flat, firm place. Keep the cutting head off the ground and clear of surrounding objects as it will start rotating upon starting of the engine.
8. Operation ■ STOPPING ENGINE (OP3) 1. Release the throttle lever and run the engine for a half minute. 2. Shift the ignition switch to the STOP position. • Except for an emergency, avoid stopping the engine while pulling the throttle lever. ■ ADJUSTING THROTTLE CABLE • The normal play is 1 or 2mm when measured at the carburetor side end.
• The RedMax Sweeper works best when its rubber fins can quickly slide or "skim" over the surface being swept. • New or replacement sweeper belts tend to grip or drag on hard surfaces, and should be thoroughly broken in or "scuffed" before the broom is actually put to work.
8. Operation ❲ 21 ❳ • For long-term inverted operation, loosen the adjustment knob to reverse the handle. (OP10) (1) Adjustment Knob Reversing the RedMax Sweeper will cause debris to be thrown back toward the operator.
❲ 22 ❳ 8. Operation a load! • Doing so could damage the engine. Avoid low rpm operation • Continuous low-rpm operation can lead to premature clutch failure. ■ GENERAL SAFETY INSTRUCTIONS Work Safely The operator or bystanders can be injured if the RedMax Sweeper is misused or abused.
every every every every 25 40 50 100 system/compornent procedure before hours hours hours hours note use after after after after fuel leaks, fuel spillage wipe out ✔ fuel tank, air filter, fuel filter inspect/clean ✔✔ replace, if necessary see ■ ADJUSTING replace carburetor idle adjusting screw ✔ IDLING SPEED (p.
❲ 24 ❳ 9. Maintenance MA1 be removed from the RedMax Sweeper). 2. Allow all used gearcase oil to drain into a small container. BURN DANGER! The gearcase and oil will be extremely hot after use! 3. Place the RedMax Sweeper main gear flat. Refill the gearcase with Mobil SHC 634 Synthetic Gear Oil to the top of the main gear (60ml – 1.
• Make sure that the engine has stopped and is cool before performing any service to the machine. Contact with moving cutting head or hot muffler may result in a personal injury. ■ AIR FILTER • The air filter, if clogged, will reduce the engine performance.
❲ 26 ❳ ■ MUFFLER • Inspect periodically, the muffler for loose fasteners, any damage or corrosion. If any sign of exhaust leakage is found, stop using the machine and have it repaired immediately. • Note that failing to do so may result in the engine catching on fire.
9. Maintenance waste which has attached itself to the sweeper. Note that it is necessary to remove the engine cover shown in (MA6) in order to be able to view the upper part of the cylinder.
1 1. T roubleshooting guide Case 1. Starting failure CHECK PROBABLE CAUSES ACTION fuel tank ➞ incorrect fuel ➞ drain it and with correct fuel fuel filter ➞ fuel filter is clogged ➞ clean carbu.
❲ 29 ❳ 12. Parts list NOTE : 1. Use KOMATSU ZENOAH genuine parts as specified in the parts list for repair and/or replacement. 2. KOMATSU ZENOAH does not warrant the machines, which have been damaged by the use of any parts other than those specified by the company.
❲ 30 ❳ 12. Parts list Fig.1 SHAFT GROUP (S/N 900101 and up) Fig.2 SWEEPER GROUP (S/N 000000 and up) Fig.3 ACCESSORY GROUP (S/N 000000 and up) RMSZ2500.
Key# Description Part Number Q'ty 1 PIPE-COMP T3074-12110 1 2 SHAFT 3074-12210 1 3 GRIP 3577-32141 1 4 LEVER-COMP T3002-12200 1 5 • CORD (A) T3002-12220 1 6 • CORD (B) T3002-12230 1 7 • TUB.
12. Parts list Fig.4 ENGINE UNIT RMSZ2500 (S/N 009766 and up) ❲ 32 ❳.
❲ 33 ❳ Key# Description Part Number Q'ty 1 CYLINDER 4810-12111 1 2 GASKET, base 4810-12210 1 3 BOLT 1850-12130 2 4 INSULATOR 4810-13161 1 5 GASKET, insulator 4810-13120 1 6 GASKET, carburetor.
The California Air Resources Board and KOMATSU ZENOAH are pleased to explain the emission control system warranty on your 1995 and later small off-road engine. In California, new small off-road engines must be designed, built and equipped to meet the state’s stringent anti-smog standards.
EMISSION-RELATED PARTS, FOR TWO (2) YEARS FROM THE DATE OF ORIGINAL DELIVERY OF THE MODEL RMSZ2500 UNIT, KOMATSU ZENOAH AMERICA INC. (THE COMPANY), THROUGH ANY RedMax DEALER, WILL REPAIR OR REPLACE, FREE OF CHARGE, FOR THE ORIGINAL AND EACH SUBSEQUENT PURCHASER, ANY PART OR PARTS FOUND TO BE DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP.
© Printed in Japan Pièces en rapport avec les émissions de gaz d'échappement : KOMATSU ZENOAH AMERICA INC., par l'intermédiaire de n'importe quel revendeur RedMax, réparera gratui.
An important point after buying a device RedMax RMSZ2500 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought RedMax RMSZ2500 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data RedMax RMSZ2500 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, RedMax RMSZ2500 you will learn all the available features of the product, as well as information on its operation. The information that you get RedMax RMSZ2500 will certainly help you make a decision on the purchase.
If you already are a holder of RedMax RMSZ2500, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime RedMax RMSZ2500.
However, one of the most important roles played by the user manual is to help in solving problems with RedMax RMSZ2500. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device RedMax RMSZ2500 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
