Instruction/ maintenance manual of the product G3200EZ RedMax
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OWNER / OPERA T OR MANUAL CHAINSA WS 848-C3A-93A0 (410) The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. W ARNING Before using our products, please read this manual carefully to understand the proper use of your unit.
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SAFETY FIRST Instructions contained in warnings within this manual marked with a symbol concern critical points which must be taken into consideration to prevent possible serious bodily injury, and for this reason you are requested to read all such instructions carefully and follow them without fail.
2. Specifications ■ G3200 / G3200EZ Power unit : Displacement ···················································································· 2.
3. Symbols on the machine 5 Made in Japan RedMax IMPORT ANT ENGINE INFORMA TION THIS ENGINE CONFORMS T O US EP A PH1 FOR SMALL OFF-RO AD ENGINES. ENGINE F AMIL Y : 4KZXS. 0324RS:EM ENGINE DISPLACEMENT : 32cc REFER T O OWNER'S MANUMAL FOR MAINTE- NANCE SPECIFICA TIONS AND ADJUSTMENTS.
6 4. For safe operation 1. Never operate a chain saw when you are fatigued, ill, or upset, or under the influence of medication that may make you drowsy, or if you are under the influence of alcohol or drugs. 2. Use safety footwear, snug fitting clothing and eye, hearing and head protection devices.
7 4. For safe operation 17. Operate the chain saw only in well ventilated areas. Never start or run the engine inside a closed room or building. Exhaust fumes contain dangerous carbon monoxide. 18. Do not operate a chain saw in a tree unless specially trained to do so.
A standard saw unit package contains the items as illustrated. (1) Power unit (2) Bar protector (3) Guide bar (4) Saw chain (5) Plug wrench Open the box and install the guide bar and the saw chain on the power unit as follows: The saw chain has very sharp edges.
5. Installing guide bar and saw chain 9 A new chain will expand its length in the beginning of use. Check and readjust the tension frequently as a loose chain can easily derail or cause rapid wear of itseif and the guide bar. [G3200EZ] 1. Pull the guard towards the front handle to check that the chain brake is not engageg.
5. Installing guide bar and saw chain 10 While temporary tightening, you may hear the “click” sound. But do not stop tightening at that time. This sound does not mean that the saw chain and guide bar were assembled. 5. While holding the chain cover, temporary tighten the nut assembly and fix the bar and chain cover.
6. Fuel and Chain oil 11 ■ RECOMMENDED MIXING RATIO GASOLINE 50:OIL 1 • Exhaust emission are controlled by the fundamental engine parameters and components(eq., carburation, ignition timing and port timing) without addition of any major hardware or the introduction of an inert material during combustion.
12 6. Fuel and Chain oil ■ CHAIN OIL Use motor oil SAE 10W-30 all year round, or SAE 30-40 in summer and SAE 20 in winter. Do not use waste or regenerated oil that can cause damage to the oil pump.
It is very dangerous to run a chainsaw that mounts broken parts or lacks any parts. Before starting engine, make sure that all the parts including bar and chain are installed properly. ■ STARTING THE ENGINE 1. Fill fuel and chain oil tanks respectively, and tighten the caps securely.
14 6. When engine has ignited, pull the throttle slightly to return the choke knob to the original position. If the engine stops, pull the starter again without pulling out the choke knob. 7. Allow the engine to warm up with the throttle lever pulled slightly.
1. H and L needles are restricted within the number of turn as shown below. H needle –1/4 L needle –1/4 2. Start engine and allow it to warm up in low speed for a few minutes. 3. Turn idle adjusting screw (T) counter-clockwise so that saw chain does not turn.
16 7. Operation When the brake engages during operation, immediately release the throttle lever to stop the engine. ■ STOPPING THE ENGINE 1. Release the throttle lever to allow the engine to idle for a few minutes. 2. Set the switch to the “O” (STOP) position.
• Before proceeding to your job, read "For Safe Operation" section It is recommended to first practice sawing easy logs. This also helps you get accustomed to your unit. •A lways follow the safety regulations. The chain saw must only be used for cutting wood.
18 ■ FELLING A TREE (F8-2) 1. Decide the felling direction considering the wind, lean of the tree, location of heavy branches, ease of job after felling and other factors. 2. While clearing the area around the tree, arrange a good foothold and retreat path.
A Log lying on the ground (F8-3) Saw down halfway, then roll the log over and cut from the opposite side. A Log hanging off the ground (F8-4) In area A, saw up from the bottom one-third and finish by sawing down from the top. In area B, saw down from the top one-third and finish by sawing up from the bottom.
20 9. Maintenance Maintenance, replacement, or repair of the emission control device and systems may be performed by any non-road engine repair establishment or individual. Before cleaning, the inspecting or repairing the unit, make sure that engine has stopped and is cool.
9. Maintenance 4. Remove the cleaner element by unfastening the hooks. Split the element into halves and wash in neutral detergent and warm water. After cleaning, dry the element completely. Exchange the element with new one in case it has been contaminated.
22 Be sure to block the air intake hole. 2. Spark arrester The muffler is equipped with a spark arrester to prevent red hot carbon from flying out of the exhaust outlet. Periodically check and clean as necessary with a wire brush after removing two muffler cover nuts and one screw.
■ SAW CHAIN I t is very important for smooth and safe operation to keep the cutters always sharp. Your cutters need to be sharpened when: • Sawdust becomes powder-like. • You need extra force to saw in. • The cut way does not go straight. • Vibration increases.
24 10. Maintenance of Saw Chain and Guide Bar Make sure every cutter has the same length and edge angles as illustrated. (F10-3) (4) Cutter length (5) Filing angle (6) Side plate angle (7) Top plate cutting angle ■ GUIDE BAR • Reverse the bar occasionally to prevent partial wear.
11 . T roubleshooting Guide Case 1. Starting failure: Make sure the icing prevention system is not working. Case 2. Lack of power/Poor acceleration/Rough idling Case 3. Oil does not come out Check fuel for water or substandard mixture. Check for engine flooding.
26 1. Empty the fuel tank and run the engine out of fuel. 2. Empty the oil tank. 3. Clean the entire unit. 4. Store the unit in a dry place out of the reach of children.
27 13. Parts list NOTE : 1. Use KOMATSU ZENOAH genuine parts as specified in the parts list for repair and/or replacement. 2. KOMATSU ZENOAH does not warrant the machines, which have been damaged by the use of any parts other than those specified by the company.
28 G3200 13. Parts list Fig.1 POWER UNIT (S/N 404766 and up).
29 G3200 Fig.1 POWER UNIT (S/N 404766 and up) Key# PART NUMBER DESCRIPTION Q'TY /UNIT NOTE 1 848-C30-12A1 CYLINDER 1 2 T2200-14210 GASKET, cyl 1 3 848-C30-2101 CASE ASSY 1 4 2629-21130 .
G3200 13. Parts list Fig.2 POWER UNIT (S/N 404766 and up) 30 .
G3200 Fig.2 POWER UNIT (S/N 404766 and up) 31 Key# PART NUMBER DESCRIPTION Q'TY /UNIT NOTE 1 848-C30-82H3 ROD 1 2 848-C30-82G2 GROMMET 1 3 848-C30-25A2 CASE 1 4 848-815-1400 SCREW M5xL14 .
32 G3200EZ 13. Parts list Fig.3 POWER UNIT (S/N 400001 and up).
33 G3200EZ Fig.3 POWER UNIT (S/N 400001 and up) Key# PART NUMBER DESCRIPTION Q'TY /UNIT NOTE 1 848-C30-12A1 CYLINDER 1 2 T2200-14210 GASKET, cyl 1 3 848-C30-2101 CASE ASSY 1 4 2629-21130 .
34 G3200EZ 13. Parts list Fig.4 POWER UNIT (S/N 400001 and up).
35 G3200EZ Fig.4 POWER UNIT (S/N 400001 and up) Key# PART NUMBER DESCRIPTION Q'TY /UNIT NOTE 1 848-C30-82H3 ROD 1 2 848-C30-82G2 GROMMET 1 3 848-C30-25A2 CASE 1 4 848-815-1400 SCREW M5xL1.
Key# PART NUMBER DESCRIPTION Q'TY /UNIT NOTE 19 3310-81341 • VALVE 1 20 2880-81470 • SCREW 3 21 2670-81410 • SPRING 1 22 848-C3A-81T0 • SHAFT 1 23 2630-81330 • SCREW 1 24 3350-81380 •.
37 G3200/G3200EZ Key# PART NUMBER DESCRIPTION Q'TY /UNIT NOTE 1 848-CB1-2020 BAR CV30 1/4 1 2 3310-52210-50 CHAIN OREGON 25AP-J68E 1 3 3617-97110 PROTECTOR 300~350mm 1 (OP) 4 3320-91140 W.
EMISSION-RELATED PARTS, FOR TWO (2) YEARS FROM THE DATE OF ORIGINAL DELIVERY, KOMATSU ZENOAH AMERICA INC. (THE COMPANY), THROUGH ANY RedMax DEALER, WILL REPAIR OR REPLACE, FREE OF CHARGE, FOR THE ORIGINAL AND EACH SUBSEQUENT PURCHASER, ANY PART OR PARTS FOUND TO BE DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP.
Pièces en rapport avec les émissions de gaz d'échappement : KOMATSU ZENOAH AMERICA INC., par l'intermédiaire de n'importe quel revendeur RedMax, réparera gratuitement ou remplacera.
KOMA TSU ZENOAH AMERICA INC. 4344 Shackleford Road Suite 500 Norcross, Georgia 30093.
An important point after buying a device RedMax G3200EZ (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought RedMax G3200EZ yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data RedMax G3200EZ - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, RedMax G3200EZ you will learn all the available features of the product, as well as information on its operation. The information that you get RedMax G3200EZ will certainly help you make a decision on the purchase.
If you already are a holder of RedMax G3200EZ, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime RedMax G3200EZ.
However, one of the most important roles played by the user manual is to help in solving problems with RedMax G3200EZ. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device RedMax G3200EZ along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
