Instruction/ maintenance manual of the product BC225DL RedMax
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OWNER / OPERA T OR MANUAL BRUSHCUTTERS T3108-93110(108) The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. W ARNING Before using our products, please read this manual carefully to understand the proper use of your unit.
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SAFETY FIRST Instructions contained in warnings within this manual marked with a symbol concern critical points which must be taken into consideration to prevent possible serious bodily injury, and for this reason you are requested to read all such instructions carefully and follow them without fail.
2. Specifications ■ BC225DL Overall size(LxWxH) ······················································ 70.
(1) Read owner's manual before operating this machine. (2) Wear head, eye and ear protection. (3) Warning/Attention (4) Keep all children, bystanders and helpers 15 meters away from the brushcutt.
6 For safe operation and maintenance, symbols are carved in relief on the machine. According to these indications, please be careful not to make a mistake.
7 5. For safe operation 1 . Read this manual carefully until you completely understand and follow all safety and operating instructions. 2. Keep this manual handy so that you may refer to it later whenever any questions arise.
8 b. At night, at times of heavy fog, or at any other times when your field of vision might be limited and it would be difficult to gain a clear view of the working area.
■ BEFORE STARTING THE ENGINE 1. The area within a perimeter of 50 feet (15m) of the person using the product should be considered a hazardous area into which no one should enter. If necessary yellow warning rope, warning signs should be placed around the perimeter of the area.
10 Never place the throttle into the high speed position when starting the engine. 3. After starting the engine, check to make sure that the cutting attachment stops rotating when the throttle is moved fully back to its original position.
• IF SOMEONE COMES 1. Guard against hazardous situations at all times. Warn adults to keep pets and children away from the area. Be careful if you are approached. Injury may result from flying debris. 2. If someone calls out or otherwise interrupts you while working, always be sure to turn off the engine before turning around.
12 5. For safe operation refill the tank of the unit in any place where there is a boiler, stove, wood fire, electrical sparks, welding sparks, or any other source of heat or fire which might ignite the fuel. 2. Never smoke while operating the unit or refilling its fuel tank.
■ MOUNTING ENGINE (SE1) 1 . Loosen the bolts temporarily attached to the clutch housing. 2 . Push the driveshaft toward the gearcase and rotate it by hand to check that the driveshaft is engaged with the gears. 3. Insert the shaft tube into the clutch housing until it bottoms.
14 6. Set up ■ INSTALLING CUTTING HEAD (SE6) 1 . While locking the gear shaft by inserting the attached bar into the upper holder and the gear box, loosen and remove the hexagon bolt(left- handed) 2. Fit the spacer attached to the head assembly between the upper and lower holders.
• Gasoline is very flammable. Avoid smoking or bringing any flame or sparks near fuel. Make sure to stop the engine and allow it cool before refueling the unit. Select outdoor bare ground for fueling and move at least 3m(10ft) away from the fueling point before starting the engine.
16 at least one minute. 5 . Put a clear indication on the outside of the container to avoid mixing up with gasoline or other containers. 6. Indicate the contents on outside of container for easy identification. ■ FUELING THE UNIT 1. Untwist and remove the fuel cap.
■ STARTING ENGINE 1 . Rest the unit on a flat, firm place. Keep the cutting head off the ground and clear of surrounding objects as it will start rotating upon starting of the engine. 2. Pump the primer until fuel flows out in the clear tube. (OP1) 3 .
18 8. Operation ■ STOPPING ENGINE 1. Release the throttle lever and run the engine for a half minute. 2. Shift the ignition switch to the STOP position. • Except for an emergency, avoid stopping the engine while pulling the throttle lever.
3. You can avoid thrown debris by sweeping from your left to the right. 4 . Use a slow, deliberate action to cut heavy growth. The rate of cutting motion will depend on the material being cut. Heavy growth will require slower action than will light growth.
20 9. Maintenance • Always be sure to stop the engine before inspecting the brushcutter for problems or performing maintenance. • Never alter the brushcutter or take the engine apart. • When replacing parts, always be sure to use only RedMax products or products which have been certified by RedMax for use with the RedMax brushcutter.
• Make sure that the engine has stopped and is cool before performing any service to the brushcutter. Contact with moving cutting head or hot muffler may result in a personal injury. ■ AIR FILTER • The air filter, if clogged, will reduce the engine performance.
22 ■ MUFFLER • Inspect periodically, the muffler for loose fasteners, any damage or corrosion. If any sign of exhaust leakage is found, do not use the brushcutter and have it repaired immediately. • Note that failing to do so may result in the engine catching on fire.
9. Maintenance become overheated, and that this in turn could cause the brushcutter to catch on fire. Always make sure that the muffler is clean and free of wood chips, leaves, and other waste before use.
24 10. Storage • Aged fuel is one of major causes of engine starting failure. Before storing the unit, empty the fuel tank and run the engine until it uses all the fuel left in the fuel line and the carburetor. Store the unit indoor taking necessary measures for rust prevention.
Under growth Heavy weeds Light weeds Grass Nylon line head CUTTER APPLICATION CHART 9” 22-tooth: SST229 9” 24-tooth: SST249 8” 8-tooth: SGB088 9” 8-tooth: SGB089 8” 4-tooth: SGB048 9” 4-tooth: SGB049 1 1. Optional blade usage ■ CHOOSE THE BLADE Choose a suitable recommended cutting attachment according to the object to be cut.
26 1 1. Optional blade usage • When sharpening, removing, or reattaching the blade, be sure to wear thick, sturdy gloves and use only proper tools and equipment to prevent injury. ■ SET UP THE BLADE 1 . Detach the line head assembly and the shaft completely.
1 1. Optional blade usage ■ CUTTING METHOD a) Use the front left side cutting. b ) Guide the blade from your right to left with it tilted slightly to your left. (OPT8) c) When mowing a wide area, start working from your left end to avoid interference of cut grass.
■ By using the shoulder strap, hang the unit on your right side. Adjust the strap length so that the cutting head may become parallel to the ground. (OPT10) Make sure to use shoulder strap and debris guard. If not, it is vary dangerous when you slip or lose your balance.
1 1. Optional blade usage 29 OPT11 the blade is fed faster than its cutting capability. f. Cut only from your right to your left. g. Keep your path of advance clear of material that has been cut and other debris. 3. How you can maintain the best control: a.
30 12. T roubleshooting guide Case 1. Starting failure CHECK PROBABLE CAUSES ACTION fuel tank ➞ incorrect fuel ➞ drain it and with correct fuel fuel filter ➞ fuel filter is clogged ➞ c.
13. Parts list NOTE : 1. Use KOMATSU ZENOAH genuine parts as specified in the parts list for repair and/or replacement. 2. KOMATSU ZENOAH does not warrant the machines, which have been damaged by the use of any parts other than those specified by the company.
13. Parts list 32 Fig.1 DRIVE UNIT BC225DL (S/N 120000 and up).
Key# Description Part Number Q'ty Fig.1 DRIVE UNIT BC225DL (S/N 120000 and up) Key# Description Part Number Q'ty 1 PIPE COMP T3108-12100 1 2 SHAFT 3520-12213 1 3 GEARCASE-ASS’Y T3108-13001.
Fig.2 ENGINE UNIT BC225DL (S/N 000101 and up) 34 13. Parts list.
Key# Description Part Number Q'ty Fig.2 ENGINE UNIT BC225DL (S/N 000101 and up) 35 Key# Description Part Number Q'ty 1 CYLINDER 5580-12110 1 2 GASKET, base 5500-12213 1 3 BOLT 1850-1.
The California Air Resources Board and KOMATSU ZENOAH are pleased to explain the emission control system warranty on your 1995 and later small off-road engine. In California, new small off-road engines must be designed, built and equipped to meet the state’s stringent anti-smog standards.
EMISSION-RELATED PARTS, FOR TWO (2) YEARS FROM THE DATE OF ORIGINAL DELIVERY OF THE MODEL BC225DL UNIT, KOMATSU ZENOAH AMERICA INC. (THE COMPANY), THROUGH ANY RedMax DEALER, WILL REPAIR OR REPLACE, FREE OF CHARGE, FOR THE ORIGINAL AND EACH SUBSEQUENT PURCHASER, ANY PART OR PARTS FOUND TO BE DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP.
Pièces en rapport avec les émissions de gaz d'échappement : KOMATSU ZENOAH AMERICA INC., par l'intermédiaire de n'importe quel revendeur RedMax, réparera gratuitement ou remplacera.
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KOMATSU ZENOAH AMERICA INC. 4344 Shackleford Road Suite 500 Norcross, Georgia 30093 © Printed in Japan.
An important point after buying a device RedMax BC225DL (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought RedMax BC225DL yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data RedMax BC225DL - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, RedMax BC225DL you will learn all the available features of the product, as well as information on its operation. The information that you get RedMax BC225DL will certainly help you make a decision on the purchase.
If you already are a holder of RedMax BC225DL, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime RedMax BC225DL.
However, one of the most important roles played by the user manual is to help in solving problems with RedMax BC225DL. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device RedMax BC225DL along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
