Instruction/ maintenance manual of the product B6000 Modbus System Protocol Interface B6000 Raypak
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1 CA T ALOG NO.: 5000.59B Effective Date: 4-09-08 Replaces: 3-15-99 T-3 Raypak B6000 Modbus System Protocol Interface T-3 Communications Interface Raypak B6000 Boiler Controller to Modbus Interface Card Installation and Operating Manual P/N 240729 Rev .
2 T ABLE OF CONTENTS 1.0 Contents (as shipped) ----------------------------------------------------------------------------------- 3 2.0 Forward ----------------------------------------------------------------------------------------------------- 3 3.
3 T -3 (Rayp ak B6000 System Protocol Interface) Content s Quantity COMP ACT DISC (CD) 1 T- 3 1 EPROM (CPX.XNMn) in small black ESD box 1 Check packaging for damage or missing components.
4 T -3 INST ALLA TION AND MOUNTING The T -3 Module should be mounted on a permanent base not subject to vibrations, moisture or dust. It should be readily accessible, for serviceability .
5 WIRING T -3 1. T urn of f power to the B6000 System Control Box. 2. Open front door of System Protocol Interface Gateway Enclosure. 3. Remove four screws and the lower cover , revealing the field wiring blocks. 4 . Attach wires from interface card to the field wiring side of left terminal block (N+, N-, GND, NC).
6 B6000 SYSTEM CONTROL BOARD CHECK YOUR POWER SOURCE AC = 108 V olts AC Minimum, 132 V olts MAX AB = 108 V olts AC Minimum, 132 V olts MAX BC = Must be less than 1.
7.
8 1 1.0. T-3 Revision 1.0 Raypak B6000 Modbus ™ Protocol Interface Please Read this Notice Successful application of the T- 3 card requires a reasonable work- ing knowledge of the Raypak B6000 Boiler Control, and the applica- tion in which the combination is to be used.
9 1 1.1. Product S pecifications The T -3 card is a hardware product designed to be the communications front end for the Raypak B6000 Boiler Control and a modbus Master Host.
10 1 1.2.0 Slave Port Functionality 1 1.2.1 Modbus Communications The T -3 Modbus Slave card runs the RTU version of the Modbus protocol. This capability allows the module to communicate data from a Raypak B6000 Boiler Control to a Modbus Master host, and vice-versa.
11 1 1.2.1.4 Data Integrity As in all good protocols, there must exist a level of data integrity checking to verify , with some degree of assurance, the quality of the transmitted data.
12 1 1.3.0 Hardware Setup 1 1.3.1.1 1500 Interface Card Setup 1 1.3.1.1 Connecting Power to the T -3 Card The T -3 Card requires an external source of DC voltage. The DC source voltage should be between 9V and 30V . The power is connected to TB1, located near the two 9 pin serial port connec- tions.
13 Example Addresses = 0 to 33 Example Addresses = 34 to 63 8 7 6 5 4 3 2 1 Address 8 7 6 5 4 3 2 1 Address 0 0 0 0 0 0 0 0 Invalid 0 0 1 0 0 0 1 0 34 0000000 1 1 * 0010001 1 3 5 0000001 0 2 0010010 0.
14 The parameters are defined as follows: Modbus Slave Address: Each of the separate drop offs of a Modbus host must have a different slave address. The slave address is selected by encoding the slave address in a binary form using the dip switches. 1 1.
15 1 1.4.0 Modbus Protocol Support 1 1.4.1 Modbus Commands The T -3 card support s a command subset of the Modbus S pecification consisting primarily of the Function Codes required to read and write data. The following sections detail the different commands supported by the card.
16 1 1.5.0 Diagnostics Several hardware diagnostics capabilities have been implemented using the LED indicator lights on the front of the T-3 card. The possible conditions as indicated by the lights are: 1 1.5.1 LED Indicators Several hardware diagnostics capabilities have been implemented using the LED indicator lights on the front of the module.
17 1 1.6.0 ProSoft Support, Service and Warranty 1 1.6.1 T echnical Support ProSoft T echnology survives on its ability to provide meaningful support to its customers. Should any questions or problems arise, please feel free to contact us at: ProSoft T echnology , Inc.
18 LIMITED W ARRANTY T- 3 SCOPE OF W ARRANTY : Raypak, Inc. (“Raypak”) warrants to the original owner the T -3 to be free from defects in materials and workmanship under nor mal use and service for the applicable warranty period.
19 APPENDIX A Modbus Register Map A-1.
20 A-2 Raypak Modbus Register Assignments Function Function Function T ype 2 4 3,6 Description R / W 30001 40001 Setpoint Day Setpoint (Desired water temp @70F) R / W 30002 40002 Nitesetback Night Setback (Desired water temp @ 70F) R / W 30003 40003 Ratio Out 1-200 = 0.
21 R 10215 6 High Limit (0 = Normal, 1 = Alarm) R 10216 7 Thermostat - Operating aquastat (not fault) (0 = Normal, 1 = Aquastat) R 10217 8 Manual Override (0 = Normal, 1 = Alarm) R 10218 9 Flow Switch.
22 30049 40049 bit Boiler #6 S tatus Word Boiler #6 R 10289 0 Boiler Not On Line (0 = Normal, 1 = Alarm) R 10290 1 Boiler Operation (0 = Firing, 1 = Ready) R 10291 2 Low W ater Cutoff (0 = Normal, 1 =.
23 R 30070 40070 TS - Boiler S t art T imes (Sec) Boiler #1 R 30071 40071 TS - Boiler S t art T imes (Sec) Boiler #2 R 30072 40072 TS - Boiler S t art T imes (Sec) Boiler #3 R 30073 40073 TS - Boiler .
24 Raypak, Inc. 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 • F AX (805) 278-5489 Litho in U.S.A. www .rayp ak.com.
An important point after buying a device Raypak B6000 Modbus System Protocol Interface B6000 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Raypak B6000 Modbus System Protocol Interface B6000 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Raypak B6000 Modbus System Protocol Interface B6000 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Raypak B6000 Modbus System Protocol Interface B6000 you will learn all the available features of the product, as well as information on its operation. The information that you get Raypak B6000 Modbus System Protocol Interface B6000 will certainly help you make a decision on the purchase.
If you already are a holder of Raypak B6000 Modbus System Protocol Interface B6000, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Raypak B6000 Modbus System Protocol Interface B6000.
However, one of the most important roles played by the user manual is to help in solving problems with Raypak B6000 Modbus System Protocol Interface B6000. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Raypak B6000 Modbus System Protocol Interface B6000 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
