Instruction/ maintenance manual of the product SAPPH-D-CWL Quadra-Fire
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Quartet Front Solitaire Front www .quadra fi re.com January 28, 2008 250-7233F R T ested and List ed by Beaverton Oregon USA OMNI- T est Laborat ori es, I nc . C US DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maintenance instructions included.
Page 2 Quadra-Fire · Sapphire · 250-7233F January 28, 2008 Hearth & Home T echnologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability , and performance.
Page 3 Quadra-Fire · Sapphire · 250-7233F - T ABLE OF CONTENTS - January 28, 2008 Section 1: Listing and Code Approvals A. Appliance Certi fi cations ...................... 4 B. Glass Speci fi cations ............................ 4 C. BTU Speci fi cations .
Page 4 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F 1 Listing and Code Approvals The product is listed to ANSI standards for “V ented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recre- ational V ehicles” and "Gas Fired Appliances for use at High Altitudes".
January 28, 2008 Page 5 Quadra-Fire · Sapphire · 250-7233E NOTE: The following requirements reference various Massachusetts and national codes not contained in this document.
Page 6 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F 2 Getting Started Check building codes prior to installation. • Installation MUST comply with local, regional, state and national codes and regulations.
January 28, 2008 Page 7 Quadra-Fire · Sapphire · 250-7233E 3 Appliance Location and Clearances A. Selecting Appliance Location NOTE: · Illustrations re fl ect typical installations and are FOR DESIGN PURPOSES ONL Y . · Illustrations/diagrams are not drawn to scale.
Page 8 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F 4 T ermination Locations A. V ent T ermination Minimum Clearances 24 in. (610mm) (minimum) to Perpendicular W all (Gas Only) A 18 in. (457mm) Gas or Wood T ermination Gas T ermination Gas T ermination A 6 in.
January 28, 2008 Page 9 Quadra-Fire · Sapphire · 250-7233E Figure 4.4 V = VENT TERMINAL X = AIR SUPPL Y INLET = AREA WHERE TERMINAL IS NOT PERMITTED A = 12 inche s ............. clearances above grade , veran- da, porch, deck or balcony B = 1 2 i n c h es .
Page 10 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F 5 V ent Information A. V enting Components B. Use of Elbows In order to comply with applicable codes and product warranties, use only foll.
January 28, 2008 Page 1 1 Quadra-Fire · Sapphire · 250-7233E D. How to Use the V ent Graph E. V enting Guidelines NOTE: IF YOUR INST ALLA TION F ALLS WITHIN A SHADED AREA ON THE GRAPH, THE DAMPER MUST BE USED. NOTE: In the Commonwealth of Massachusetts, the word damper shall be replaced with the words flue restrictor .
Page 12 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F Female Locking Lugs Male Locking Lugs Step 1. Determine the desired location of the appliance. Check to ensure that wall studs or roof rafters are not in the way when the venting system is attached.
January 28, 2008 Page 13 Quadra-Fire · Sapphire · 250-7233E NOTE: (1) Installation requires a minimum of 1 1 in. (279mm) horizontal run. Each 1 ft. (305mm) of horizontal vent run must include a 1/4 in. (6mm) of vertical rise towards the termination.
Page 14 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F Step 5. Place the wall thimble cover over the pipe assembly and slide the appliance and vent assembly towards the wall, carefully inserting the vent pipe into the vent termination cap assembly .
January 28, 2008 Page 15 Quadra-Fire · Sapphire · 250-7233E Step 1. Check the installation instructions for required 1 in. (25mm) clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces.
Page 16 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F Step 4. Assemble the desired lengths of pipe and elbows necessary to reach from the appliance up through the round support box. Ensure that all pipe and elbow connections are in their fully twist-locked position.
January 28, 2008 Page 17 Quadra-Fire · Sapphire · 250-7233E MIN. 1 in. (25mm) CLEARANCE CEILING FIRES TO P NAILS MIN. 1 in. (25mm) CLEARANCE MIN. 1 in.
Page 18 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F 2. Cathedral Ceiling LEVEL CA THEDRAL CEILING SUPPORT BOX 2 in. (51mm) MIN. BELOW FINISHED CEILING CUT HOLE 1/8 in. (3mm) GREA TER IN SIZE THAN P A TTERN OF SUPPOR T BOX AS IT IS PROJECTED ONTO ROOF LINE Figure 5.
January 28, 2008 Page 19 Quadra-Fire · Sapphire · 250-7233E HIGH WIND TERMINA TION CAP SHEET MET AL SCREWS DRILL FOUR 1/8 in. (3mm) DIAMETER HOLES Figure 5.21 Figure 5.22 Step 4. Pass the flex pipe down through the center of the chimney system, and center the top adapter on the top of the chimney pipe.
Page 20 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F 4. Existing Masonry Chimney T ype A - Up & Out Installations for T op V ent Configurations Figure 5.23 T ype B - Hearth Rear V ent Installations for Use With Rear V ent Kit (see Section 12 for conversion kit and venting components.
January 28, 2008 Page 21 Quadra-Fire · Sapphire · 250-7233E 10 in. x 10 in. (254mm x 254mm) FRAMED OPENING IN W ALL STUDW ALL MASONR Y CHIMNEY RETRO CONNECTOR FOUR MASONR Y BOL TS (NOT INCLUDED) W ALL THIMBLE COVER CUT AND BEND FLASHING AS NEEDED TO FIT CHIMNEY SEALANT -ADHESIVE Figure 5.
Page 22 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F HIGH WIND TERMINA TION CAP TOP ADAPTER THREE SHEET MET AL SCREWS FLASHING Step 9. Attach the flex to the retro connector. Use three sheet metal screws to attach the flex liner to the connector ( Figure 5.
January 28, 2008 Page 23 Quadra-Fire · Sapphire · 250-7233E 6 Gas Information A. Fuel Conversions Before making gas connections ensure that the appliance being installed is compatible with the available gas type.
Page 24 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F A B C Figure 6.6 T urn control knob to the OFF position, ensure that gas supply to the valve has been turned off. Using a T orx TH20, or slotted screwdriver , remove the three pressure reg- ulator mounting screws (A) , pressure regulator tower (B) , and diaphragm (C) .
January 28, 2008 Page 25 Quadra-Fire · Sapphire · 250-7233E Fire Risk. Explosion Risk. • If the information in these instructions is not followed exactly , a fi re, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
Page 26 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F • A small amount of air will be in the gas supply lines. When fi rst lighting appliance it will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally .
January 28, 2008 Page 27 Quadra-Fire · Sapphire · 250-7233E 7 Electrical Information A. Recommendation for Wire C. Standing Pilot Ignition System Wiring See B5 below for recommended maximum lead length (two wire) when using wall thermostat/switch. B.
Page 28 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F Figure 7.1 CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. V erify proper operation after servicing. Shock hazard.
January 28, 2008 Page 29 Quadra-Fire · Sapphire · 250-7233E 8 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. B. T op and Rear V ent Conversion Figure 8.1 Remove rear access plate on the back shield and discard.
Page 30 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F Figure 8.4 Install the inner fl ue collar on rear of appliance , with damper rod pointing up. A dab of high temperature silicone on the gasket will help gasket adhere to the appliance. Figure 8.
January 28, 2008 Page 31 Quadra-Fire · Sapphire · 250-7233E Figure 8.9 Remove burner by sliding the shutter to the right, lifting up the left side of the burner and sliding it the the left. Figure 8.10 Remove the main burner ori fi ce using a 5/8 in.
Page 32 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F E. Front Installation Figure 8.13 T o remove the face, loosen the thumb bolt beneath the ashlip. Figure 8.14 Lift up on the top of the Front, gently pulling out on the bottom. Set aside in a safe location.
January 28, 2008 Page 33 Quadra-Fire · Sapphire · 250-7233E F . Hearth Legs Installation Refer to Section 12 for specific color part numbers. Hearth legs will allow three additional inches of clearance. Be sure to calculate this distance correctly if necessary to cut wall hole to install horizontally .
Page 34 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F H. Mineral Wool • Follow ember placement instructions in manual. • Do NOT place embers directly over burner ports. • Replace ember material annually . Explosion Risk. W ARNING Improperly placed embers interferes with proper burner operation.
January 28, 2008 Page 35 Quadra-Fire · Sapphire · 250-7233E NOTE: This blower utilizes a snap disc to control ON and OFF operation. When the correct temperature is reached, the blower will automatically turn ON. Use the rheostat knob to adjust the fan to High or Low to suit your preferences.
Page 36 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F SNAP DISC 6 in. (152mm) BLACK BLOWER 4 in. (102mm) WHITE CORD M F M F 34 in. (864mm) BLACK 34 in.
January 28, 2008 Page 37 Quadra-Fire · Sapphire · 250-7233E See vent graph for recommendations on page 1 1 before you begin your adjustment. If your installation falls within the range of the gray shaded area of graph, it may be necessary to make an adjustment to the vertical damper to improve the flame appearance in your appliance.
Page 38 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F 9 Operating Instructions A. Before Lighting Appliance Read this entire manual prior to using the appliance. Failure to follow the instructions may result in property damage, bodily injury, or even death.
January 28, 2008 Page 39 Quadra-Fire · Sapphire · 250-7233E C. Lighting Appliance 1. Set the thermostat to lowest setting. 2. T urn off all electric power to the appliance if service is to be performed. 3. Push in gas control knob slightly and turn clockwise to "OFF" position.
Page 40 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F D. After Appliance is Lit When you light your appliance, you may notice that it pro- duces heat which does have an associated odor or smell.
January 28, 2008 Page 41 Quadra-Fire · Sapphire · 250-7233E 10 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service.
Page 42 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F Symptom Possible Cause Corrective Action 3. (Continued) c. Defective valve. T urn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter at the thermopile terminals.
January 28, 2008 Page 43 Quadra-Fire · Sapphire · 250-7233E 11 Maintaining and Servicing Appliance Although the frequency of your appliance servicing and maintenance will depend on use and the type of installation, a quali fi ed service technician should perform an appliance check-up at the beginning of each heating season.
Page 44 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F Inspect Maintenance T asks Doors 1. Inspect for scratches, dents or other damage and repair as necessary . 2. V erify no obstructions to air fl ow . 3. V erify maintenance of proper clearance to combustible household objects.
January 28, 2008 Page 45 Quadra-Fire · Sapphire · 250-7233E B. Service and Maintenance Log Date of Service Performed By Description of Service.
Page 46 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F 12 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only . For clearances refer to Section 3. Figure 12.1 Appliance Dimensions NOTE: If appliance is equipped with Hearth Legs Kit, center-line dimension is reduced by 3 in.
January 28, 2008 Page 47 Quadra-Fire · Sapphire · 250-7233E B. V ent Components Diagram Figure 12.2 SL-D Series V ent Components 4 in. (102 mm) inner pipe 6-5/8 in. (168 mm) outer pipe 9-1/4 in. (235mm) 6-1/2 in. (165mm) 6-5/8 in. (168mm) 17-24 in. (432-610mm) 1 1-3/4 in .
Page 48 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F C. V ent Components List COMPONENTS 930D Ceiling Support / W all Thimble, Black 941 Cathedral Ceiling Support, Black 942 W all Thimble 908.
January 28, 2008 Page 49 Quadra-Fire · Sapphire · 250-7233E D. Service Parts List R SAPPHIRE (NG, LP) Exploded Parts Diagram Beginning Manufacturing Date: 4-24-02 Ending Manufacturing Date: Item # D.
Page 50 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F Item # Part Description Alphabetical Order SKU Adapter , DV 7000-162 18 Adapter , V alve Extension 450-6330 Air Shutter Assembly 468-5060 .
January 28, 2008 Page 51 Quadra-Fire · Sapphire · 250-7233E Item # Part Description Alphabetical Order SKU IMPORT ANT : THIS IS DA TED INFORMA TION. The most current information is located on your dealer's VIP site. When ordering, supply serial and model numbers to ensure correct service parts.
Page 52 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F IMPORT ANT : THIS IS DA TED INFORMA TION. The most current information is located on your dealer's VIP site. When ordering, supply serial and model numbers to ensure correct service parts.
January 28, 2008 Page 53 Quadra-Fire · Sapphire · 250-7233E F . W arranty Policy Lifetime Warranty R LIMITED LIFETIME W ARRANTY The Hearth & Home T echnologies limited Lifetime Warranty guarantees that the following components will work as designed for the lifetime of the stove or Hearth & Home T echnologies will repair or replace them.
Page 54 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F THIS P AGE INTENTIONALL Y LEFT BLANK..
January 28, 2008 Page 55 Quadra-Fire · Sapphire · 250-7233E THIS P AGE INTENTIONALL Y LEFT BLANK..
Page 56 Quadra-Fire · Sapphire · 250-7233F January 28, 2008 Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HHT INDUSTRIES CONT ACT INFORMA TION : DEALERSHIP WHER.
An important point after buying a device Quadra-Fire SAPPH-D-CWL (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
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If you already are a holder of Quadra-Fire SAPPH-D-CWL, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Quadra-Fire SAPPH-D-CWL.
However, one of the most important roles played by the user manual is to help in solving problems with Quadra-Fire SAPPH-D-CWL. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Quadra-Fire SAPPH-D-CWL along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
