Instruction/ maintenance manual of the product WP2510 Powermatic
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Opera ting Instructions and Parts M anual 25-inch P laner Model WP 2510 WMH T OOL G RO UP 2420 Vantage Dr ive El g in, Illi nois 60124 Part No . M-1791303 Ph.
2 Warrant y and Service WMH Tool Group, Inc., warrants every product it sel ls . If one of our tools needs service or repair, one of our Authorized Servi ce Center l ocated throughout the United Stat es can give you quick service.
3 Ta ble of Contents W a rrant y and Ser v ice .............................................................................................................................. 2 Tab l e of C onte nts .....................................................
4 Par ts L ist: E lec trica l Bo x As s embly............................................................................................ ......... 53 El ectric a l Connecti ons – 230V olt ............................................................
5 W arning 1. Read and under s tand t he enti re owners m anual be f ore at tempti ng as sembl y or operati on. 2. Read and understand t he w arni ng s po sted on the m achine and i n this manual. F ailure t o comply w i th all of these warning s may cause s eri ous i njury.
6 blah bl ahbl ah 19. Mak e your workshop chil d proof w i th padlock s , m as t er sw i tc hes or by removi ng s t arter keys. 20. G i v e your work undiv ided attenti on. Looking around, carryi ng on a conversati on and “horse-pl ay” are carel ess ac ts that c an result in seri ous injury .
7 Introduct ion Thi s manual i s pr ovi ded by W MH Tool G roup cov ering the s af e operati on and m aint enance procedur es f or a Pow er mati c Model W P 2510 P l aner. T h i s manual c ontai ns i nstructi ons on install ation, safet y precaut ions, gener al operat ing proc edures, m aintenance i nstructi ons and parts breakdo w n.
8 Unpacking Open shi pping cont ainer and any s m aller bo x es and check for s hi pping dam age. Report any dam age immedi a t ely to y our d i stri butor and shippi ng agent. Do not discard any s hi pping m a t eri a l until t he p l aner is instal led and r unning properl y.
9 Instal lat i on and A ssembl y Tools Re quir ed f or Instal lati on: For klift or hoi s t, wit h lif ti ng s tr aps 4mm hex w renc h (provi ded) 22mm c o m binati on wrench (provi ded) Rem o v e any str aps or boards holdi ng the pl aner to t he pallet.
10 Grounding Instructions Elect rical co nnecti ons must be mad e by a qu alifi e d electri cian in comp liance wi th all rel evant cod es. Thi s machi ne must b e properl y g rounded t o h e l p preven t elect rical sh ock and po ssible f atal injur y.
11 Conv erting fr o m 230 Volt to 460 Vo lt Consult the diagr ams on pages 54 and 55 for specif ic i n f ormation on t he f ollowing c hanges . 1. Di sconnect m achi ne fr o m pow er source. 2. Change the lead c onnecti ons to the m ain m o t or and to the t ab l e ho i s t m otor.
12 Feed Rate The pl aner i s equi pped wit h select able f eed rate rol lers t hat f eed stock at 20, 25 or 30 f eet per mi nute. To adj ust speed, r otate t he lev er sho w n in F igur e 4. IMP OR T A NT: C han ge fe ed ra te on ly wh ile the m ach ine is r unn ing.
13 2. Rem o v e t he top left side panel so t hat you can rot ate the cutter head us i ng the bel ts. 3. T o rem o v e a knif e insert, unscrew the f lat head scre w w it h a spline screwdriv er, or t he air -operated scr ew driv er usi ng one o f the provi ded T-20 spli ne b i ts.
14 To pr o v i de proper drive, t he i n f eed roller shoul d be set so that t he bott o m of it s arc is 1/16” bel ow the ar c of the cutter head knif e insert s .
15 A chip breaker set too low or wi t h excessi ve tensi on may prevent stock fro m feeding into the machi ne. Press ure B a r Most pl aning pr oblem s can be t raced to im proper sett ing of the pressure bar. I ts f uncti on is t o hold down the materi al a f t er it pass e s under the c utterhead and thr oughout the rem a i nder of the c ut.
16 The t able roller s are adj usted at t he f ac t ory. If they s houl d need fur ther or “fine” adjustment: 1. Di sconnect m achi ne fr o m pow er source.
17 3. Loosen t he three sock et head cap scre ws (A, F igur e 15) beneat h the tabl e. 4. Pl ace a rod- like obj ect (such as a hex wrench) int o one of t he open hol es (B , Fi gure 15) and t urn the shaf t (C, Figur e 15) to r aise the tabl e until the gauge r eads the proper m easurem ent.
18 Feed r es t ri ction can al so occur d ue to pi tch buil dup on the t able. Be sure the t able surf ace i s cl ean. Dusti ng the surf ace with t a lc occasionall y w ill a id in s moo the r f eeding and hel p prevent pit ch buildup. Clip M ar ks If clip marks occur 6” (152mm) in from each end of the boar d, the pr essure bar is too hi gh.
19 T wist ing If materi al twist s w hi le f eedi ng t hrough t he planer , ei ther t he tabl e ro l l ers, pressure bar, or outf eed roller m ay be out of l e v e l .
20 The r ecomm ended lubri cati on f or r oller c hains used i n medi um t o s l ow speed operati on is to sim ply wipe t he chain cl ean. W hen ther e is an appreci able buil dup of dust, dirt or w ood shavi ngs, use an oil c l oth but nev er pour the oil dir ectly on the c ha i n.
21 2. Operati o n Modes There are tw o base oper ating m odes – MANUAL and S INGLE. In MA NUAL m ode, the operator can raise or low er the table us i n g the Co ntroller keypad. In SINGLE mode, the tabl e w i ll m ove to the pre-set va l ue when you push t he “Table Up ” or “Tab l e Dow n” buttons on t he plan er’s con trol pane l .
22 SINGLE MODE In sing l e m ode, the device p erform s autom atic positioning o f the tab l e to t he programm ed target position. T he “Tab le Up” o r “T a ble Dow n” button on th e plane r should be p u shed and held; w hen the table ha s fully adj usted to the targ et pos ition, the table w i ll autom ati ca ll y stop i n position.
23 Exam p le: Assume: target val ue on disp l ay = 100. 00mm real va lue on d isplay = 100.00m m To change the target va l ue t o 20.25m m, Step 1: Press , the LED l am p on Target w indow i s blink ing. Displ ay Step 2: E nter new target value (ex am pl e: 20.
24 3. Fast P rogram (10 sets) To facil i tate frequent l y use d positions , such as different board th icknesses, the k eys 0 to 9 have assoc iated p reset target values. By p ressing one o f these keys, i ts ta rget v alue is loaded aut om ati cally, and th e posit ioning ca n be started im m edi ately.
25 Step 5: Press ............ .................. .................[s el ect program key 1] Step 6: Press ............................. ...............[e nter va l ue] Step 7: Press ..................... .................. ........... ................[com pl ete] Step 8: Press to ex it.
26 4. Select C ountin g direction You can se l ect th e counti ng direct i on acco rding to the t able m ove m ent. Step 1: Press Displ ay .................... ...[defau l t] Step 2: Press to change the d irection. “-dir” num bers decrease as table r ises (acco rds with scale on p laner).
27 6. Set S oftware Lim it (Hi/Lo E nd) There are H i g h and Low software lim its. If these are ex ceeded, the d isplay w i ll giv e an error m essage. To set the Lo_E nd press To set the H i _E nd press 7. Set To ler ances The tolerance defines the accu racy of the pos itioning.
28 8. Set Lo w Sp eed Li mit This funct ion def i nes the speed le ve l w hi c h is consid ered abno rm al for th e m achi ne. W h en the C ontro ller starts the ta ble m ove m en t up or down, and the table does not m ove, or m oves w i th a spe ed lower than defined, i t stops t he m achine and disp lays: Pre ss to c lear.
29 9. Set Lin ear Cor rection NOT E: Sett i ng Linear Cor rection should be done i n MM (m etric) mode, not inc hes . T h i s w i l l ens ur e accur ate readi ngs for table movem en t . Step 1: Press Displ ay Step 2: E nter the va l ue between 0.00 01 and 9 .
30 11. Check S oftware Ver sion To check the re leased vers ion of the M15S Contro ll er program : Step 1: Press Displ ay In the rea l va l ue w i n dow, you w i ll see the released vers ion.
31 Load the rea l va lue: Step 1: Press Displ ay Step 2: Press to conf ir m or press to cancel. Exam p le: The current v alue is 10 .00mm but the actua l thickness i s 10.
32 13. IN /MM Conv e r sio n The dedic ated mm /inch key allow s for im m edi ate sw i tch of t he units betw een m i lli m eters and inches. The LE Ds on the k ey indicate the sel ect ed unit. Sw itchi n g between M M and INCHE S has no effect on the co ntrol funct i ons .
33 15. Calibration Step 1: Press Displ ay Step 2: Use to m ove the pl an er table unt il M15S terminates the ca librat i on an d restarts. 16. M15S T r o u b lesh o o ting Display “Change RS T” m essage appears w hen the Contro ll er detects a m oti on i n th e wrong direct ion.
34 Display Possible cause: a. no sens or b. 9-pin c onnector is loose c. w i re brok en d. the gap betw een sensor and tape is too l ar ge Ex cl uding: Check the s ensor, senso r cable an d sensor c onnector. Display Possible cause: Inco rrect ope ration.
35 17. M15S Specificati ons.
36 Tr oubleshoot ing: Planer Operating Problems Trou ble Pr obab le Ca use Re medy Tabl e rollers not set pr operly . Adj us t t able roll ers to proper height . Inadequat e s upp ort of l ong boards. Support long boards wit h a ro l l er stand. Unev en f eed r o ll er pressure f ront to back.
37 Tr oubleshoot ing: Mechanic al and Ele ct rical Problems Trou ble Pr obab le Ca use Re medy Kn if e i nser t s not set c or re ctl y. Ma ke sur e k nif e i nser t s ar e set corr ectly and securel y in cutt erhead. Unev en depth of cut side t o s i de.
38 Trou ble Pr obab le Ca use Re medy Mot or starter f ailure. Ex a mi ne m otor start er f or bur ned or f a il ed co m ponent s . If damage is f ound, repl ace mot or s t arter.
39 Colum n Assem bly.
40 Par ts List: Colu mn A ssembly Ind ex No . Part No. Descrip tion Siz e Qty 1............... W P 2510-401 ............Idler S upport Base ................................................................................. 1 2............... TS- 1540071 .
41 58............. W P 2510- 458 ............Sprin g .................................................................................................... 1 59............. W P 2510- 459 ............Plate................................................
42 Gearbox A ssembly.
43 Par t s List : Gearbox A ssembly Ind ex No . Part No. Descrip tion Siz e Qty ................. WP 2510-100 ............Gea rbox As se m bly (inde x no s. 1 thr ough 40) ......................................... 1 1............... TS- 1505021 ......
44 Par t s List : Cutterh ead Assem b ly Ind ex No . Part No. Descrip tion Siz e Qty 1............... W P 2510-201 ............Socke t H ead Cap Screw .....................................M10 x 7 5 ...................... 2 2............... TS- 1550071 .
45 58............. 6012162 ...................Sp ring .................................................................................................... 6 59............. W P 2510- 259 ............Righ t B racke t ...................................
46 Table A ssembly.
47 Par t s List : T a ble Assem b ly Ind ex No . Part No. Descrip tion Siz e Qty 1............... W P 2510-501 ............Roller Brac ket........................................................................................ 4 2............... BB- 6203VV .
48 Base A ssembly.
49 Par t s List : Base Assem b ly Ind ex No . Part No. Descrip tion Siz e Qty 1............... TS- 1504031 .............So cket H ead Cap S crew .....................................M8 x 1 6 ........................ 1 2............... TS- 1550061 ....
50 60............. W P 2510- 660 ............S-Rin g ................................................................................................... 2 61............. W P 2510- 661 ............Spro cket ............................................
51 12 2 ........... V B-A8 6 ....................V-Bel t .................................................................A8 6 ............. ............... 3 12 3 ........... V B-A5 7 ....................V-Bel t ......................................
52 Par ts List: Top C o v er Assem bly Ind ex No. Part No . Descript ion Size Qty 1............... TS- 1504061 .............So cket H ead Cap S crew .....................................M8 x 3 0 ........................ 4 2............... W P 2510-302 .
53 Par t s List : Electrical B ox Assem bly Ind ex No . Part No. Descrip tion Siz e Qty 1............... TS- 1531012 .............Sc rew .................................................................M3x6 .......................... 2 2..............
54 El ectrica l Connections – 230 V olt.
55 El ectrica l Connections – 460 V olt.
56 WM H T o ol Grou p 2420 Van tage D ri ve Elgin, Il linois 60124 Phone : 800-274-6848 www.wm h t oo l group.co m.
An important point after buying a device Powermatic WP2510 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Powermatic WP2510 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Powermatic WP2510 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Powermatic WP2510 you will learn all the available features of the product, as well as information on its operation. The information that you get Powermatic WP2510 will certainly help you make a decision on the purchase.
If you already are a holder of Powermatic WP2510, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Powermatic WP2510.
However, one of the most important roles played by the user manual is to help in solving problems with Powermatic WP2510. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Powermatic WP2510 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
