Instruction/ maintenance manual of the product PM2700 Powermatic
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Opera ting Instructions and Parts M anual Model PM 2700 Shape r Model : 270 0 Pow ermatic 427 New Sanf or d Road LaVergne, TN 37086 Part No. M-1280100C Ph.: 800-274-6848 Revi s i on G 1 02/2014 www.powerm ati c. c om Copyri ght © 2014 Powerm ati c This .
2 Warrant y and Service Powe rm ati c war rants eve ry pr oduct i t sel ls against manu f acture rs’ defe ct s. If one of our t ools ne eds se rvi ce o r repair, please cont act Te chnical Se rvice by calling 1-800- 274-6846, 8A M to 5P M CST , Monday t hrough F riday.
3 Ta ble of Cont ents W a rrant y and Ser v ic e .............................................................................................................................. 2 Tab l e o f Con ten ts ..............................................
4 W arnings 1. Read and under st and t he enti r e ow ner ' s m anual bef ore attempti ng ass em bl y or operation. 2. Read and understand t he w arni ngs po sted on the m achi ne and in thi s m anual. Failur e to comply wit h all of these warning s may cause s eri ous i nj ury.
5 19. Make y our workshop chi l d proof wit h padl oc k s, m aster swit c hes or by r em ov i ng s af et y keys. 20. Keep vi sitor s a sa f e di stance from the work area. K eep chi l dren aw ay . 21. Make y our workshop chi l d proof wit h padl oc k s, m aster swit c hes or by r em ov i ng s af et y keys.
6 Wa r n i n g Shor t s tock – Nev er shape s t ock l ess than 12 inc hes i n lengt h w i thout special fixtur es . W here pract ical, shape l onger stoc k and c ut to si z e. 12 in ch rul e – W hen shaping, nev er al low your hands t o come cl os er t han 12 inches to t he cutte rs .
7 Introduct ion Thi s manual i s pr o v i ded by Powerm ati c covering t he safe oper ation and m ai n tenanc e procedure s f or a Powerm ati c Model P M2700 Shaper. T h is m anual contai ns instruct i ons on instal l ation, safety pr ecauti ons, general operati ng procedures, m aint enance i ns t ructi ons and part s breakd own.
8 Unpacking Rem o v e box and w ood crat ing com p l etely f ro m around shap er. Check f or shi ppi ng dam age. Report any dam age imm ed i ately t o your distri butor and shippi ng agent. Do not d i s c ard any shippi ng m a t erial until t he Shaper is assembl ed and running properl y.
9 Clean ing Ex pos ed m eta l sur f aces, such a s the t able top and ex tension wings, hav e been giv en a prot ectiv e coat ing at the f actory. This should be r em o v ed wit h a sof t cl oth moistened w i th kerosen e. Do not u se acet one, gasoli ne, or l acquer t hinner f or thi s purpose.
10 Thi s machi ne must be ground ed. G roundi ng provi des a path of l east resistanc e to help div ert curr ent away f ro m the operator i n case o f e lec trical m a lfuncti on. Make sure t he v oltage of your pow er s upply m atc hes the specif i cations on the m otor plat e o f t he m ach ine.
11 Ad j u s t m e n t s When changi ng tool s , making adj ustments, o r doing cl ean-up and main tenance, always tu r n t he machin e off and unpl ug the m ac hi ne fr om it s powe r s ourc e.
12 Coplanar A lignmen t Foll ow step s 1–5 t o determ i ne if ali gn m ent is necessary. S teps 6–9 w ill gu ide yo u th r ough the ali gnment if requi red. Verif ying that fenc es ar e c oplanar 1. Rem ov e t he guard and spindl e attachment . 2.
13 Ram Dial Calibration The guar d and spi ndl e should be rem ov ed. Ref erring to Fi gur e 12: 1. Loos en the inf eed fence lock knob (E), then turn the infeed ram dial (D) count ercloc kwise to bri ng the inf eed fenc e (F) back al l the way unti l the limiter setscr e w (P) t ouches the head casting (M).
14 Spindle Gib A d justment Ref erring to Fi gur e 13: The spindle housin g gib on your m ac hine i s f actory adjust ed and i niti ally shoul d not requi re readj ust- m ent. After a per i od of use the gib m ay w ear and becom e loose, i ntr oduc i ng play and pot enti a l ly causing t he spindl e (A) t o v ibrat e.
15 Spindle A ssembly Installation Ref er to Figur e 15. The f ence guard (A) has been rem o ved f or c larit y. The spindle as sembly (B ) is mount ed to the ar bor (C) and secured wit h a draw bar (J) and nut (E) . Use the f ollowing pr ocedure to i nstal l the spindl e assem bly.
16 Sh ap er Cutter Installation Note: Sp i ndle instal lati on i s des cri bed i n the previ ous s ec t ion. When changi ng tool s , making adj ustments, o r doing clean-up and maint- enan ce, always t u r n the machine of f and unplug th e machi n e from its pow er sou rce.
17 Ch angin g Cutter Speed Ref erring to Fi gur e 18: The M odel PM2700 Shaper i s equipped wit h pull ey s that all ow you to change t he spi ndle spe ed. The belt (B) pl aced on t he upper pull eys (as shown in Fi gure 16) prov ides 7,500 RP M spindle speed.
18 Pr ecision M iter Gau g e Setting t h e miter gauge a ngle Ref erring to Fi gur e 19: The pr ecisi on mit er gauge has a rack a nd pinio n adjustm ent for set ti ng t he angle. T o oper at e : 1. Sli de the mi ter gauge i nto one of the sl ots on the t able top.
19 Operating Controls Sta rt/St op Powe r I ndica tor Li ght – The start sw i t ch has a power i ndicat or l a m p which i s on when ever th ere is pow er conn ected t o the shaper, not just w hen the shaper i s runni ng. Do not ass ume that no light means t here is no pow er to the machine.
20 Operations Over vi ew Bef ore applying power t o the machine, Check the m o t or and swit ch w i ring di agrams for proper v o l tage c onnecti ons. Check t hat all m ounti ng scre ws and bol t s are tight. Tur n on the m o t or m o m en t arily to chec k f or proper rot ation.
21 Usi ng the Fe nc e Using t he f ence is the saf es t and m os t sati s f actory m e t hod of shaping, and shoul d always be u sed w he n the work pe rmi ts.
22 "Z" Di mens io n Bef ore maki ng a t em plat e (or using t he edge of t he workpiec e) f or s haper c utti ng, the "Z" d im ension m us t be establ i s hed i n order t o determ ine t he shape and s i ze of t he f inished stock .
23 Edge S haping W hen edge shaping, nev er atte m pt to hand gui de any stock less than 12 inc hes long, or narrower than 3 i nches w it hout the use of a special gui de as shown in F i gure 30. When edge shaping , the work- pi ece must b e at least 12 i nch es long unl ess a speci al gui de is u sed.
24 Straight Line Bevel Shaping To shape a bev e l ed s t rai ght edge, use a bev e l - edge shapi ng ji g i n co m binati on w i th t he regul ar f ence as sho wn in F igur e 34. Figur e 34 To perf orm a bev el-edge cut, the in-f eed edge of the ji g is pl aced against t he i n f eed f ence and cl a m ped t o t he tabl e as shown i n Figure 35.
25 If the workpi ece is to be s haped all around the perim eter, hold it f irml y and push the work s tr aight int o the cut ter until the dept h of cut is establi shed by the c ollar as shown in F igure 39.
26 3. Using t he coll ar between the t wo cutt ers has the adv an tages a nd disadv an tages of the f irst two proce dures, and i s f requentl y used wher e both edges of the work are t o be m olded, Fi gure 44.
27 A rcs an d Ci rcl es Large ci rcul ar and arc- s haped stock c an be shaped a s de s c ribed i n Contour Edge Sh aping on page 24. Howev er, sm all er s i zed stock requires the use of s pec ial shaping j igs simil ar to those sho w n in F igur e 47.
28 Tem pl ates The t e m plat e m ust be thi ck enough to provi de a soli d bearing edge agai nst a coll ar. W hen construc ti ng a tem p l ate simil ar to the one sho w n in Fi gure 49, k eep i n mind t hat it serv es only as a guide f or the cutter.
29 Speci a l Cuts The ill ustrati ons in thi s secti on show the profil e, or secti on, views made by t he c utter(s). The mos t eff icient cut ters are c arbide ti pped to ensure cl ean and long- term c utting. Sm a l l cut ters m ay be soli d carbi de, and some use i nserts.
30 Fi gure 58 sho ws BO TH cut s requir ed f or a windo w sash rai l end. T he f irst oper ation at top i s a r abbet cut m ade with a gr oov e cutter . The second operat ion i s perf or m ed w i th a stub spi ndle and butt onhead s cre w. Butt Joints All butt-ty pe j oi nts requir e both work-pi eces to be perf ectly square and strai ght- edged.
31 Tenoning The t enoning f ixture il l us tr ated in Fi gure 63 shows a mi ter gauge equi pped wit h a hold- dow n f or shaping t he ends of narrow w ork- pi eces. The m it er gauge can al so be adapted to cut square and cent ered tenons at t he ends of legs f or t ab l es , chai rs, etc.
32 Troubleshoot i ng for P M 2700 Sh aper Trou ble Poss ible Ca use Re medy Shaper wil l not star t. 1. Cord unpl ugged f r om t he pow er source. 2. Fuse bl own or ci rcuit ed br eak er tr ipped. 3. Cor d dam aged. 4. Rev er si ng sw i t ch i s in the Off posit ion.
33 Trou ble Poss ible Ca use Re medy Raised areas on shaped edge. 1. Vari ation of pressure holdi ng work against c ut ter. 1. Hold work f irmly agai nst table and f ence. Use hold-downs and push sticks. W o rk pull ed from hand. 1. Feedi ng i n wrong di r ec ti on.
34 Part s Order ing Replacem ent P arts Replac em ent parts are li sted on the f ollowing page s. To order par ts or reac h our ser v i ce departm ent, call 1-800-274- 6848, M onday through Fr iday ( s ee our websit e f or business hours, www.powerm ati c.
35 Table – A ssembly Dr awing.
36 Fence – Par ts List Ind ex No. Part No . Descri pti on Siz e Qty 1 ............... PM 2700-201 ............K nob ..................................................................................................... 6 2 ............... PM 2700-202 .
37 Fence – A ssembly Dr awing.
38 Fram e and M otor – Par ts List Ind ex No. Part No . Descri pti on Siz e Qty 1 ............... TS- 1503031 .............He x So ck e t Cap S cr e w .......................................M6 x12 ........................ 6 2 ............... TS- 2361061 .
39 Fram e and M otor – A ssembly Dr awing Ind ex No. Part No . Descri pti on Siz e Qty 46 ............. PM 2700-346 ............H e x Bu s hing .......................................................................................... 1 47 .........
40 Elev ator – Parts List Ind ex No. Part No . Descri pti on Siz e Qty 1 ............... PM 2700-501 ............ Lead S c r ew ........................................................................................... 1 2 ............... PM 2700-342 .
41 Elev ator – Assem bly Drawing.
42 Caster A ssembly – Parts List Ind ex No. Part No . Descri pti on Siz e Qty 1 ............... TS- 2342141 .............Ny lon In se rt L ock Nu t .........................................M1 4 ............................ 4 2 ............... PM 2700-602 .
43 Caster A ssembly Drawing.
44 Spindle A ssembly – Par ts List Ind ex No. Part No . Descri pti on Siz e Qty 1 ............... TS- 1505031 .............So cke t H ead Cap Screw .....................................M10 x 2 5 ...................... 4 2 ............... PM 2700-702 .
45 Spindle A ssembly D rawin g-.
46 Cabinet an d Base – P arts L ist Ind ex No. Part No . Descri pti on Siz e Qty 1 ............... TS- 1533052 .............Ph illip s Pan H ead M ac hi ne Screw ......................M5x16 ........................ 8 2 ............... TS- 2361051 ..
47 Ind ex No. Part No . Descri pti on Siz e Qty 50 ............. PM 2700-450 ............C ap ....................................................................................................... 3 51 ............. PM 2700-451 ............L i m it Sw itch Cor d .
48 Cabi ne t an d Bas e.
49 Wiring Diagrams 3HP/5H P, 230V , 1Ph ase Black Wh ite Green Black White Green White Black Black Red Limited switch Red Yellow Black White Bla c k White DRO White Black Mot or Black White Red Green YELL OW WHITE RE D BL ACK LE D BLA CK WHI TE RE D YEL LO W Elec trical Board Magneti c Switch 3HP ,230V,1Ph 600MFD/125V.
50 5HP, 230V , 3Phase Blac k Wh ite Green Whit e Blac k Yellow Blac k Red Limited switch Red Yellow Bl ac k Wh ite Bl ack Whit e DRO Whit e Bl ack Mot or Whit e Red Blac k Green Bl ack Blac k Red Whi .
51 5HP, 460V , 3Phase Black Wh ite Gree n White Bla ck Yellow Bl ack Red Lim ited sw i t ch Red Yellow Black White Black White DRO White Black Motor White Red Bl ack Green Black Black Red White YELLOW.
52 427 Ne w Sanford Road LaVe rgne, TN 37 086 Phone : 800-274-6848 ww w.p o we rm atic.c o m.
An important point after buying a device Powermatic PM2700 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Powermatic PM2700 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Powermatic PM2700 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Powermatic PM2700 you will learn all the available features of the product, as well as information on its operation. The information that you get Powermatic PM2700 will certainly help you make a decision on the purchase.
If you already are a holder of Powermatic PM2700, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Powermatic PM2700.
However, one of the most important roles played by the user manual is to help in solving problems with Powermatic PM2700. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Powermatic PM2700 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
