Instruction/ maintenance manual of the product PJ882 Powermatic
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Opera ting Instructions and Parts M anual 8-inch Pa rall elogram Joint er M odel PJ -88 2 WMH T OOL GR OUP 2420 Vantage Dr iv e El g in, I llinoi s 60123 Part No .
2 Thi s m anual has been prepared f or t he ow ner and operators of a M odel PJ-882 Joint er . I ts purpose, aside f rom m achi ne operation, i s to promot e saf e t y using accept ed operati ng and m aintenanc e procedur es .
3 Ta ble of Contents W a r r ant y and Ser v ice .............................................................................................................................. 2 Tab l e o f Con tents ...................................................
4 El ec trical Connec ti ons – 1 Phase, 230 Volt ............................................................................................ 44 El ec trical Connec ti ons – 3 Phase, 230 Volt .......................................................
5 Wa r n i n g 1. Read and under st and t he enti r e owners manual be f ore at t e m pting assembl y or operati on. 2. Read and under st and t he w arni ngs posted on t he m achine and i n t h i s manual. Fail ure to c om ply with all of t hes e warning s m ay cause s er iou s i njur y.
6 23. Use the ri ght tool at the corr ec t speed and f eed rate. Do not for c e a tool or att ac hm ent t o do a job for which i t w a s not desi gned. The ri ght t ool will do t he job bett er and saf er. 24. Use recomm ended accessories; i mpr oper ac c essori e s may be hazardous.
7 Introduct ion Thi s manual i s provi ded by WM H Tool Group c o v er i n g the safe oper ati on and mai ntenance proc edures f or a Model PJ- 882 Jointer. Th i s m anual contai ns i ns t ructi ons on i ns t all at i on, saf e ty precautions, general operati ng procedur es , mai n t enance inst ructi ons and par ts breakdo w n.
8 Unpacking Open shi pping cont ainer and chec k f or s hippi ng dam age. Report any damage im mediatel y t o your di stri butor and s hi pping agent . Do not discar d any shippi ng m a t erial unti l the Joi nter is assem bl ed and runni ng pr operl y .
9 Instal l ation and A ssembl y Too l s re q u ired for assembl y For k lif t or hoist wit h straps/sli ngs 14mm ( or 9/ 16”) w renc h or socket Cross-poi nt (Philli ps) s c r ewdriv er 3mm and 5mm hex wrenches (prov ided) 1. Remove any boards or strap s that s ec ure the Joi nter to t he pa l let, and re m ove protec tiv e wrappi ng.
10 In stalling Switch Ar m 1. The switc h ar m was shipped i n horizont a l posit i on. Loosen and rem o v e the f our socket head cap s c rews and f lat w asher s on the brack et of the sw i tch ar m (Fi gure 3) with a 5mm hex wrench. Hold on t o the switc h arm whil e doing thi s, to prev ent the arm f rom fa llin g .
11 The cut terhead guar d shoul d now hav e suffi cient spri ng tension. Test it by swingi ng the guard away f ro m the fence and then r el easing it. Th e guard mu st always have eno ug h spring tens.
12 Use onl y three wir e ext ens i on cord s t hat hav e three- prong groundi ng plugs and three-p ole recept acles that accept the tool ’s pl ug. Repair or repl ace a da m aged or worn cord im m e di at el y . Make sure t he v oltage of y our power suppl y m a tc hes t he s pec ifi ca ti ons on t he m o t or plate of the Joi nter.
13 If you are har d-wiri ng the J oint er, make sure t he f uses hav e been removed or the breakers hav e been tri pped i n the ci rcu it to which t he Joint er w ill be c onnected, and place a w arni ng placar d on the f use hol der or c ircuit breaker t o prev ent it being t urned on until wir i ng i s complet e.
14 NOT E : A f ter oper at i ng the m achine f or a s hor t tim e, the driv e belt tension shoul d be re- check ed, as the ne w dr iv e belt m ay stret ch sli ghtly during t he “breaking-i n” period. Driv e Belt Replacem ent 1. Uns c rew the kno b (A, F igure 11) and rem o v e the belt guard ( B , Fi gure 11).
15 3. Ti ghten locki ng handl e (B, Fi gur e 14) . To til t f ence b ackw ard: The f ence can be t ilted bac kward up to 45° ( that is, f or a t o t al angle of 135° f ro m table sur f ace) . 1. Loosen l ocki ng handle ( B, Fi gure 16). 2. F lip t he 90° stop block ( E, F i gure 16) out o f the way.
16 4. Rotat e the screw (H, Fi gure 17) until i t contac ts the casti ng i n f ront of it. 5. Ti ghten the hex nut on the scre w (H, Figur e 17) and ti ghten locki ng hand l e (B, Figur e 16).
17 2. K niv es must be set i n t he cutt erhead so that the hi ghest poi nt of thei r arc is l evel with t he the outf eed table. 3. Kniv es must be par allel with t he outfeed tabl e across the enti re lengt h o f t he kni v es. These al i gn m ents are ex pl a i ned bel ow.
18 9. Each t able has f our cam adj us tm ent devi ces; two in front and two in back . NOT E : On the f ront of the Jointer , the t w o outsi de cams are conc ealed by the hu bs .
19 W hen y ou receiv e t he j o i nter, t he kn iv es ha v e been pre- s et at the f actory. How ev er, the hei ght and paral leli s m o f the k n iv es w i th the outf eed tabl e should be check ed, and any needed adjust m ents m ade, befor e put ti ng t he joi n t er int o operati on.
20 Fi gure 27 illustrat es t he correct s et ting of outf eed table l ev e l w i th t he knives. T he w or kpie ce w ill re s t fir mly on bo th tab les w ith no open space under t he f i nished cut . The outf eed table has now been l ocked at a standard hei ght, l e v el wit h t he arc o f t he kni v es.
21 10. Pl ace the al u mi nu m knife gauge at the f ront of t he outfeed t ab l e (toward the r abbet ledge) and repeat t he pr oc ess. 11. T his test shoul d be perf ormed on al l t hree kniv es in the cutterhead, us i ng the pr o v ided gauge.
22 21. The ti ghtening pr oces s s h ould c ontinue at least tw o m ore tim es, each tim e t i ghtening the gi b screw s f urther on a l l three kniv es i n turn . On the third time, the gib s cre ws should al l be firmly tight ened. Be fore ope rating t he joi nter , make sure al l gib screws are firml y tig htene d.
23 I nfeed Table St op Scr ews The stop screws bel o w t he inf eed tabl e hav e the same f uncti on as t hose f or the outf eed tabl e. See “O utfeed T able St op Screws ” f or inst r uc t ions on adjustm ent . Replacin g Kniv es in th e Cutter head Join ter knives are ext remely sharp .
24 Elim inatin g “P lay” in Tab les Ther e are f our s et scre ws at t he fr ont of the joi nter – two on t he out f eed t abl e and two on t he inf eed tabl e – t hat will a ll ow you t o prev ent “pl ay” in the tables. (Fi gure 38 shows a set scre w f or t he outf eed tabl e.
25 3. The c ut t erhead guard must be i n pl ace and operati ng properl y (e x cept when rabbeti ng). 4. Inf eed t able set f or desi red depth of cut. 5. S tand away f ro m the cutterhead and t urn the m achi ne on f or a f ew m oment s . Listen f or any odd noi ses , rubbi ngs, vi brati ons, etc.
26 Rabbe ting A r abbe t cut r equ ires removal of the guard. Use extreme cau tion and keep hands clear of cu t terh ead. A l ways re-in stall guard i mmediately aft er rabbeting oper ati on is c omp lete d. A rabbet is a gr oov e cut al ong the edge of a board.
27 A lthough t he fe nce m ay be til ted in or o ut for a b evel cut, i t is recommen ded for safety reaso ns th at th e fen ce be til te d in t o ward the op erator, makin g a crad led cut. Direction of Grain Av o i d f eed i ng work int o t he j ointer agai nst the grai n.
28 M a intenance Disco nnect machin e from pow er so u rce before doin g an y main tenance. F ailure to comply may cau se se r ious in jur y . The t able and f ence surf aces must be k ept cl ean and f ree of rust f or best result s . So m e users appl y a thi n coat of paste wax .
29 Kniv es can us ual ly be w het ted se v er al t im es i n the cut t erhead befor e ha v ing to be r e m ov ed and re-gr ound. TIP: If the j oint er i s used f requentl y, keepi ng a spare set of kni v es on hand is recomm ended. Ext ra knives (stock no.
30 Troubleshoot ing – Operating Problems Trou ble Pr obab le Ca use Re medy Fi n i shed s t ock i s concav e on back end. Knif e is higher t han outf eed tabl e. Raise out f eed tabl e until it a l igns with ti p o f kn if e . See page 19. Fi n i shed s t ock i s concav e on front end.
31 Troubleshoot ing – Mechanical and Elect rical Problems Trou ble Pr obab le Ca use Re medy No inc o mi ng power. Verif y unit is connect ed t o pow er , on- butt on i s pus hed i n complet ely , and stop-but t on is disengaged. S ee page 24. Over load aut om atic r eset has not res et.
32 Trou ble Pr obab le Ca use Re medy Mi s wir i ng of the unit . Double c heck to confirm all e l ectri c al connect ions are corr ec t . Re f er to appropri ate wiri ng d i agr am s on pages 44 through 46 t o m ake any needed corrections . Machi ne w i ll not s tart/re s tart or repeatedl y t ri ps ci rcuit breaker or bl ow s f use s.
33 Par ts List: Cu tterh ead Assem bly Index No. P art No . Descrip t ion Siz e Qty ................. PJ 882-CHA ............. C utte r head Assembl y (It em s 1 thru 5, and 10 thru 13) .............................. 1 ............... 6296046 ........
34 Par t s List: Fence A ssembly Index No. P art No . Descrip t ion Siz e Qty ................. PJ 882-F A ................ Fen ce A ss embly ( Inde x #1 thru #48). ................. ..................................... 1 ............... PJ 882-101 .
35 Fence A ssembly.
36 Par ts List: Outfee d Table and Base A ssembly Index No. P art No . Descrip t ion Siz e Qty 1 ............... PJ 882-201 .............. Re ar ( Out f eed) Table ......................................... ................................... 1 2 .....
37 Outfeed Table an d Base A ssembly.
38 Par ts List: I nfeed T a ble Assem bly Index No. P art No . Descrip t ion Siz e Qty 1 ............... PJ 882-301 .............. Fron t (In f eed) Table ........................................... ................................... 1 2 ............
39 Index No. P art No . Descrip t ion Siz e Qty 56 ............. PJ 882-246 .............. Key .................................................................... 5x5x20 ........................ 2 57 ............. TS- 0209031 ............ So cke t H ead Cap Scr ew .
40 I nfeed Table A ssembly.
41 Par ts List: Stan d Assem bly Index No. P art No . Descrip t ion Siz e Qty 1 ............... VB- A50 ................... Belt .................................................................... A-50 ........................... 1 2 ............... TS- 0267021 .
42 Index No. P art No . Descrip t ion Siz e Qty 40 ............. TS- 081B022 ............ Pan H ead Sc r ew ................................................ #8- 32x3/8 ” .................. 4 41 ............. PJ 882-541 .............. Start S w itch .
43 Stan d Assem bly.
44 El ectri cal Connections – 1 Phase, 230 Vol t.
45 El ectri cal Connections – 3 Phase, 230 Vol t.
46 El ectri cal Connections – 3 Phase, 460 Vol t.
47.
48 WM H Tool Gr ou p 2420 Van t age Drive Elgin, Il linois 60123 Phone : 800 - 274-6848 www.wm h t oo l group. c o m.
An important point after buying a device Powermatic PJ882 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Powermatic PJ882 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Powermatic PJ882 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Powermatic PJ882 you will learn all the available features of the product, as well as information on its operation. The information that you get Powermatic PJ882 will certainly help you make a decision on the purchase.
If you already are a holder of Powermatic PJ882, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Powermatic PJ882.
However, one of the most important roles played by the user manual is to help in solving problems with Powermatic PJ882. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Powermatic PJ882 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
