Instruction/ maintenance manual of the product OES9138 Powermatic
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Opera ting Instructions and Parts M anual Oscillating Edg e S ander Model OE S9 138 Pow ermatic 427 New Sanf or d Rd. LaVergne, TN 37086 Part No . M-0460268 Ph.: 800-274-6848 Revi si on E1 02/ 2014 www.powerm ati c. c om Copyri ght © 2014 Powerm ati c This .
2 Warrant y and Service Powe rm ati c war rants eve ry pr oduct i t sel ls against manu f acture rs’ defe ct s. If one of our t ools ne eds se rvi ce o r repair, please cont act Te chnical Se rvice by calling 1-800- 274-6846, 8A M to 5P M CST , Monday t hrough F riday.
3 Ta ble of Cont ents W a rrant y and Ser v ic e .............................................................................................................................. 2 Tab l e o f Con ten ts ..............................................
4 Wa r n i n g 1. Read and under st and t he enti r e ow ner ’s m anual bef ore attempti ng ass em bl y or operation. 2. Read and understand t he w arni ngs po sted on the m achi ne and in thi s m anual. Failur e to comply wit h all of these warning s may cause s eri ous i nj ury.
5 20. Make y our workshop chi l d proof wit h padl oc k s, m aster swit c hes or by r em ov i ng s t arter k ey s. 21. G i v e your work undiv ided attenti on. Looking around, c ar ryi ng on a con v ersati on and “horse-play” are carel ess ac t s that can r es ul t in seri ous injury .
6 Introduct ion Thi s manual i s pr o v i ded by Powerm ati c covering t he safe oper ation and m ai n tenanc e procedure s f or a Model OES9138 Oscil lati ng Edge Sander. T h is m a nual contai ns instructi ons on instal lati on, sa f et y precaut i ons, general operati ng proc edures, mai ntenance i nstructi ons and parts breakdo wn.
7 Features of the OES9138 Edge Sander Re ad and u nders tan d the e ntire c onte nts of this m a nual be fore atte mpti ng se t-up or op erat i on! F ailure t o co mpl y may cause seri ou s in jury.
8 Unpacking Open shi pping cont ainer and check f or shippi ng dam age. Report any da m age imm ed i ately to your di stri butor and shi pping agent. Do not discar d any shippi ng materi a l until the Edge Sander i s as s em bl ed and running properl y.
9 7. The Edge Sander shoul d be locat ed in a dry, w el l - light ed area, on a sol id and l e v e l surf ace, pref erably a conc rete fl oor. Lea v e plent y of space around the m ach i ne for operat i ons and routi ne m aint enanc e work. 8. Ex posed m etal ar eas of t he Edge Sander hav e been f ac tory coated wit h a protectant .
10 W ire the sander t o a grounde d, m et a l -encl osed wiri ng system in ac cordance wit h the requi rements of the Nati onal El ectric Code. Consult the elec trical schem atic s on pages 30 and 31 f or c l arif ic ati on. Im proper connect ion of t he equipm ent- groundi ng conductor can re s ul t in a r isk of elec tric shock .
11 Te st Run Aft e r Wiri ng On th e three-ph ase unit, aft er w i ring has been com p l eted, you should chec k that the wir es are connect ed properl y: 1. Connect m achi ne to power source and press the star t butt on ( A, Figure 8) . 2. The san ding bel t shoul d m o v e left to right , as vi ewed from t he f r ont of t he m achi ne.
12 M a i n Tab l e Til ti n g The m a i n table can be tilt ed up to 5 o in and 45 o out, to m atc h the angl e of y our workpiec e. 1. Loosen t he locking handl e ( B, F igur e 11) on both si des beneath t he tabl e.
13 End G uard The end guar d ( A , Fi gure 15) on t he r i ght si de of the m achine can be swung o ut of t he w ay f or sanding l ong w or kpiec es. (T he mi ter gauge will need to be r em ov ed f or s uc h a pr oc edur e. ) Loosen t he hand knob (B , Figure 15) and sw ing open the e nd guar d all the way unt il i t cat ches the l atch behind it .
14 To adj ust tracking, proceed as f ollows: 1. Loosen t he nut (A, Figur e 18). 2. Tur n the adjustm ent knob (B, Fi gure 18) count er-cl ockwise to shif t the belt upward; cl oc kwise to shif t t he belt downward. 3. W hen the bel t is center ed and track ing properl y, tight en nut (A, Figure 18) .
15 M a intenance Be fore doi ng mai ntena nce on th e machine, disco nnect i t f r om the el ectri cal sup p ly. F ai lu re t o comply may cau se serious in ju ry. Peri odic a ll y chec k both drum s. T he drum s ar e m ade o f r ubber m aterial and may e x peri ence wear af ter a long peri od of use, at which t im e they shoul d be r epl aced.
16 Troubleshoot i ng the OES9138 Edge Sander Trou ble Proba ble Ca use Re me dy Machi ne w i ll not s tart/res tar t or repeat edl y tri ps ci rcuit breaker s or bl o w s f use s. Machi ne not connect ed t o power source. Verif y machine is connect ed to power.
17 Trou ble Proba ble Ca use Re me dy Machi ne w i ll not s tart/res tar t or repeat edl y tri ps ci rcuit breaker s or bl o w s f use s. Mi s wiri ng o f t he unit . Check t o m ake cert ain all el ectrical c onnec ti ons are cor r ec t and properly ti ght.
18 Trou ble Proba ble Ca use Re me dy W o rk bur ns. W rong s andi ng belt surf ace. Use coar ser gri t for stoc k remov al. Feed pr essure t oo great. Nev er f orce workpi ec e int o steel plat en . Use j ust enough pre ssur e, and let t he sandi ng bel t do the wor k .
19 Replacem ent Parts Replac em ent parts are li sted on the f ollowing page s. To order par ts or reac h our ser v i ce departm ent, c a ll 1-800-274- 6848, M onday through Fr iday ( s ee our websit e f or business hours, www.
20 Par ts List: Base A ssembly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... OES-00 1 ..................Ma chin e Bas e......................................................................... ............... 1 2 ............... OES-00 2 .
21 Base A ssembly.
22 Par ts List: Dr ive Un it Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... OES-0 20 ..................Ba ll Be arin g As se mbly .................................... ...................................... 2 2 ............... TS- 2360121 .
23 Driv e U nit.
24 Par ts List: T rackin g an d Belt R el ease Unit Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... OES-0 36 ..................Be lt R eleas e Po st ................................................................... ............... 2 2 .
25 T r ackin g and Belt Releas e Unit.
26 Par ts List: T able A ssembly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... OES-05 6 ..................Ele v a tio n Cas ting .................................................................... ............... 1 2 ............... OES-05 7 .
27 Table A ssembly.
28 Par ts List : Contou r S an din g Un it Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... OES-07 7 ..................S anding Arm Casti ng ............................................................................. 1 2 ..............
29 Co nto ur Sandi ng Uni t.
30 El ectri cal Connections – 1 Phase, 230V.
31 El ectri cal Connections – 3 Phase, 230V.
32 El ectri cal Connections – 3 Phase, 460V.
An important point after buying a device Powermatic OES9138 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Powermatic OES9138 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Powermatic OES9138 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Powermatic OES9138 you will learn all the available features of the product, as well as information on its operation. The information that you get Powermatic OES9138 will certainly help you make a decision on the purchase.
If you already are a holder of Powermatic OES9138, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Powermatic OES9138.
However, one of the most important roles played by the user manual is to help in solving problems with Powermatic OES9138. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Powermatic OES9138 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center