Instruction/ maintenance manual of the product 719T Powermatic
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Opera ting Instructions and Parts M anual Tilting Table Hollo w Chisel Mortis er Model : 719 T Pow ermatic 427 New Sanf or d Road LaVergne, Tennessee 37086 Part No . M-2474002 Ph.: 800-274-6848 Revi s i on B 2 02/2014 www.powerm ati c. c om Copyri ght © 2014 Powerm ati c This .
2 Warrant y and Service Powe rm ati c war rants eve ry pr oduct i t sel ls against manu f acture rs’ defe ct s. If one of our t ools ne eds se rvi ce o r repair, please cont act Te chnical Se rvice by calling 1-800- 274-6846, 8A M to 5P M CST , Monday t hrough F riday.
3 Ta ble of Cont ents W a rrant y and Ser v ic e .............................................................................................................................. 2 Tab l e o f Con ten ts ..............................................
4 W a r nings 1. Read and under st and t he enti r e ow ner ’s m anual bef ore attempti ng ass em bl y or operation. 2. Read and understand t he w arni ngs po sted on the m achi ne and in thi s m anual. Failur e to comply wit h all of these warning s may cause s eri ous i nj ury.
5 21. Make y our workshop chi l d proof wit h padl oc k s, m aster swit c hes or by r em ov i ng s t arter k ey s. 22. Giv e your work undiv ided attenti on. Looking around, c ar ryi ng on a con v ersati on and “horse-play” are carel ess ac t s that can r es ul t in seri ous injury .
6 Introduct ion Thi s manual i s pr o v i ded by Powerm ati c covering t he safe oper ation and m ai n tenanc e procedure s f or a Powerm atic M odel 719T Tilting T able Holl ow Chisel Mor tiser.
7 Unpacking Rem ov e m ortiser and stand f rom t he shippi ng cart ons . Repor t any dam age im mediat e l y t o y our dist ri but or and shippi ng agent. Do not discard any s hi pping m ateri al until t he m o r tiser is assem bled and r unning properl y.
8 Electri ca l Connections A se parate e lectri ca l circuit should be use d for your machine s. This ci rcuit should no t be l e ss than #12 wire and should be pr ot e c t ed with a 20 Amp tim e lag fuse.
9 3. Grounded , co r d- connec ted tools intended f or u se on a supp ly circuit hav ing a no minal rating between 150 - 25 0 volts, in clusive. This tool is intende d for use on a c i rcui t that has a n outl e t t h at l ooks like the one ill u strated in Sketch D in Figure 1.
10 A ssem bl y Do n ot connect the mach ine to power sour ce u ntil c omp letely assembl ed. Read and und erstand the entire ma nual. Secu rin g Mac hine to Stan d The m ortiser should be secured t o the stand with f our M8 x 45 hex c ap s c rews and M8 l ock washers (pr ov ided) usi ng the hol es i n t he bas e.
11 In stalling Chisel an d Bit Ref erring t o F igure8 : 1. Loos en the lock scre w . 2. Insert the chi s el bushing int o t he head w i th the hol e f acing for w ar d to l ine up w i th t he lock scre w . Scr ew in the lock screw jus t enough so t he s c rew ex tends int o the hol e of t he bushing , ho ldi ng it i n pl ace.
12 Operating Controls Sta rt/St op Sw itch Ref erring t o Fi gure 10: T he Star t /Stop Sw itc h is loc ated to t he left o f the m o tor on the side of the m orti s er. To tur n the m ortiser on pre ss the green START (A ) bu tt on. To stop the m orti s er, push the red STO P (B ) but t on.
13 Ad j u s t m e n t s 90 ° Chisel to Workta ble Calibration Ref erring to Fi gur e 12: Pl ace a square (E) so it rests against t he worktabl e (B) and chi sel (A ) . If the chisel to table angle is 9 0 ° , no cali bration is necessary. If c a li brati on is requi red: 1.
14 6. Rei nstall the chisel bushing (F) and s ecure it l oosely wit h t he lock screw (E) . 7. Rei nstall t he chise l and bit (re f er to the Installing Ch isel and Bit section ) . Depth Stop Rod A dju stm ent Ref erring to Fi gur e 14: A dept h stop r od ( A) is provi ded to limi t the depth of the chisel.
15 Chisel P arallel to W o r kpiece Ref erring to Fi gur e 16: The c hisel can be adj usted parall el to t he workpiec e as f ollows: 1. W ith the l e ft handw heel (A) , m ov e the tabl e back f ar enough t o insert the work piece (B) between t he chi sel (D) and fenc e .
16 Do n ot have th e chisel slo t agai nst th e blind end of the mort ise, as the chi ps will not be abl e t o clear th e chi sel. Thi s can cause overh eating and possibl e breakag e of chi sel o r bit. W hen cut ting deep morti ses , m ake t he cut i n sev eral stages of approx im ately 1" each, to all ow chi ps to cl ear.
17 Chi sel Sharpen t he chisel w i th a m orti se chisel c utter w ith the cor rec t size p il o t. (P ilot s i z e w ill di ffer depending on t he size of your chisel ). Two or thr ee turns of the cut ter in a car penter's brace chuck s houl d be enou gh to sharpe n the chi s el , as shown in Fi gure 21.
18 719T Mortiser Assembly.
19 719T Mortiser Parts List Ind ex No. Part No . Descrip t ion Siz e Qty ................. 2474002T ................ 719T M or ti ser Ass y ( I ndex No. 1 thru 120) ........................................... 1 1 ............... 719T -101 ............
20 Ind ex No. Part No . Descrip t ion Siz e Qty 56 ............. 719T-156 .................H ydra ulic Cy li nder ................................................................................. 1 57 ............. 6294180 ...................C-C l ip .
21 Ind ex No. Part No . Descrip t ion Siz e Qty 11 3 ........... TS- 1540061 .............Hex Nu t ..............................................................M8 .............................. 2 11 4 ........... TS- 1491021 .............Hex C a p S cr e w .
22 719T Mortiser Stand Parts List Ind ex No. Part No . Descrip t ion Siz e Qty ................. 6294235T ................S t and A ssembl y (It em s 1 thru 8) ............................................................ 1 1 ............... 719T -201 .
23 Option al A ccesso r ies Ind ex No. Part No . Descrip t ion ................. 1791096 ...................Se t of 4 Mor ti se Ch i sels and Bit s (1/ 4” , 5/ 16”, 3/8” and 1/2”) ..................... ................. 1791091 ...............
24 Dim ensions for 719T w ith pre mium chise ls mounted (Chi sels and bit s purchased separat ely ) * measu red w ith provi ded wood tabl e install ed; add 11/16” to each figure i f wood tabl e i s r emoved. 427 Ne w Sanford Road LaVe rgne, Tenne ssee 37086 Phone : 800-274-6848 ww w.
An important point after buying a device Powermatic 719T (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Powermatic 719T yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Powermatic 719T - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Powermatic 719T you will learn all the available features of the product, as well as information on its operation. The information that you get Powermatic 719T will certainly help you make a decision on the purchase.
If you already are a holder of Powermatic 719T, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Powermatic 719T.
However, one of the most important roles played by the user manual is to help in solving problems with Powermatic 719T. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Powermatic 719T along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center