Instruction/ maintenance manual of the product 60HH Powermatic
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Opera ting Instructions and Parts M anual 8-inch Jointer Model s 60C an d 60H H Pow ermatic 427 New Sanf or d Rd. LaVergne, TN 37086 Part No . M-1610084 Ph.: 800-274-6848 Revi si on B2 02/ 2014 www.powerm ati c. c om Copyri ght © 2014 Powerm ati c This .
2 Warrant y and Service Powe rm ati c war rants eve ry pr oduct i t sel ls against manu f acture rs’ defe ct s. If one of our t ools ne eds se rvi ce o r repair, please cont act Te chnical Se rvice by calling 1-800- 274-6846, 8A M to 5P M CST , Monday t hrough F riday.
3 Ta ble of Cont ents W arran ty and Service ............................................................................................................................... ............. 2 Table of Co ntents .......................................
4 Wa r n i n g 1. Read and understand the entire owner’s manual bef ore attemptin g a ss em bly or operation. 2. Read an d understand the war nings posted on the machine an d in this manual. Failure to com ply with all of these warnin g s may cause serious inj u r y.
5 22. Maintain a balanced stance at all t i mes s o t h at you do not fall or lean against the c utterhead or ot h er moving parts. Do not overreach or use exce s s ive force to perf or m an y m achine operation. 23. Use the right tool at the correct speed a n d feed rate.
6 Introduct ion Thi s manual i s pr o v i ded by Powerm ati c covering t he safe oper ation and m ai n tenanc e procedure s f or a Powerm atic Mode l 60C or 60HH Joi nter. T his m a nual contai ns i ns t ruct ions on instal l ation, saf ety precaut i ons, general operati ng proc edures, mai ntenance i nstructi ons and parts breakdo wn.
7 Features and T erm i nolog y - 60C and 60HH Jointers Figur e 1.
8 Unpacking Open shi pping cart ons and check f or shipping dam age. Report any dam age immediatel y to your di stri butor and shippi ng agent. Do not discar d any shi pping m a ter ial unti l the Joi nter is assem bl ed and runni ng properly.
9 A ssem bl y Ex posed met a l surf aces, such as the tabl e and f ence, ha v e been giv en a prot ective c oati ng at the f actory . This coat i ng should be rem ov ed with a soft c lot h and s olv ent (such as m ineral spir its) once t he machi ne has been a ssembl ed.
10 The guar d is spring t ens i oned. W hen m ounted, it m ust ha v e enough t en sion t o c om pl e t ely c ov er the c utterhead, and press fi rmly agai nst the f ence. Test t he tension by swingi ng the guard away f rom t he f ence and then releasi ng it.
11 In stalling Belt Guard an d Door Refer t o F igure 9. Mount the belt guard ov er the shaf t as shown, and inst al l the knob to secure it i n place. Set th e lip o f the door o v er the bot tom edge o f the stand openi ng. Rotat e the door knob to hol d the door t o t he stand.
12 In stalling Fence Handwh eel Refer t o F igure 12. Instal l t he handw heel (H) ont o the shaf t, and ti ghten the set screw wit h a 3mm hex wrench. Knife Gau ge Assem bly (model 60C only) Refer t o F igure 13 . The k nife gauge assembl y consi sts of a bar, two end piec es and two e-cli ps.
13 If the j oint er is to be hard- wired t o a panel, m ake sure a disco nnect i s a v ail able for the oper ator. Duri ng hard-wiri ng of the mac h i ne, m ake sure the f us es hav e been remov ed or the break ers hav e been tripped in t he ci rcuit to which t he joi nter will be connected.
14 Thr ee- Ph ase Tes t Run On th e three-ph ase unit, aft er w i ring has been com p l eted, you should chec k that t he i ncomi ng leads hav e been connect ed pr operly: 1.
15 1. Di sconnect m achi ne from power source. 2. Rem o v e the bel t guard so that you can rot ate the cutt erhead by tur ning the mot or pull ey or by movi ng the drive belt .
16 10. T he tighteni ng process shoul d conti nue at least two more tim es, each t ime tight ening the scre ws m ore on all three kniv es . O n the thi rd time, t hey should all be fi rmly ti ghtened. Befo re starting t h e jointer, make sure al l gib screws are fi rmly tig htene d.
17 Lev el in g Tab les Refer t o F igure 20. The t ables hav e been leveled wit h each other fr o m the f actor y, but thi s s hould be c onfirm ed by the user, and checked peri odic a ll y, by pl acing a steel s t rai ght edge acros s both t ables. I f t ables are not level, this may be the result o f l oose gibs.
18 A djusti ng D epth of Cu t Refer t o F igure 21. Depth of cut i s determi ned by the height of t he inf eed tabl e rel ative t o the cut terhead. Setti ng the i n f eed table i s achiev ed w i th bot h a rapid adjust and a fi ne adjust. Rapi d A d j ust: 1.
19 Aft er the outf eed table has been set at t he corr ect hei ght, it should not be c hanged ex cept f or s pec i al operat i ons or a f ter repl aci ng knives. Exampl es of inco rrect set t ings: If the outfeed t able is too hi gh, the fini shed surf ace of the workpi ece w ill be taper ed ( Fi gure 23).
20 Fence Sto ps See F igur e 29. Peri odically check the 90 degree and 45 degree til t accurac y o f the f ence w i th an angle m easuri ng devi ce, such a s an a dj ustabl e square or m achi n i st's protr actor. If adjustm ents are necessary, proceed as f ollows: 90-d eg ree stop: 1.
21 Operating Controls Start /Sto p Powe r I ndica tor Light – T he start s w i tch has a power i ndicat or lamp which is on w henever th ere is pow er conn ected to the J oint er, not just w hen t he Joint er is runni ng. Do not ass ume that no light means ther e is no power to the machine.
22 Basic Jointer Operation NOT E : If you ar e inex perienced at joi n ti ng, use scrap pi ec e s of l u m ber to c hec k sett ings and get the f eel o f oper ations bef ore attempti ng regular wor k .
23 I M PO RT AN T : W hen stock i s longer t han twice the l ength of the inf eed and outf eed tables, an assistant or s uppor t tabl e m ust be used to support the stock . Always u se a hold down or pu sh block when s u rfacing short sto ck o r sto ck l ess than 3 inches thi ck.
24 Skewin g (Shear Cu tting) W hen edging or f aci ng burl or b i rds-eye m ap l e, it i s not unusual to def ac e or m ar the surf ace being f inished.
25 Rabbe ting A ra bbet cut re quire s removal of the cu tter guard . Use extreme caut ion and keep hands cl ear of cutt erhead. Always rep lace gu ard immed iately aft er ra bbeti ng o pera tion is com plet e d. Refer t o F igure 37. A rabbet is a gr oov e cut along t he edge of a board.
26 Sh arpenin g K niv es (model 60C only ) Kniv es should be kept sharp. Thi s w i ll c ontribut e to bet ter stock fi nish, l onger machi ne lif e , and saf er oper at ion. A j o i nter knif e hone provi des a s im pl e way t o sharpen str aight k nives.
27 9. Lif t cutterhead strai ght up from base. 10. Rem ove pull ey and both beari ng housings. I M PO RT AN T : T he beari ngs are pres s f itt ed; if they need replacem ent , this shoul d be done by qualif ied servi ce personnel onl y . To r e-install cutt erhead, r e v erse the abov e procedur e.
28 Tr oubleshoot ing – Mechanical and Electrica l Problems Trou ble Proba ble Ca use Rem edy Machi ne w i ll not s tart/res tar t or repeat edl y tri ps ci rcuit breaker or bl o w s f use s. No inc omi ng pow er . Verif y unit is connect ed to power, on-but ton is pushed i n c o m plet ely , and stop-butt on is disengaged.
29 Trou ble Proba ble Ca use Rem edy Machi ne w i ll not s tart/res tar t or repeat edl y tri ps ci rcuit breaker or bl o w s f use s. Loose el ectric a l connecti ons. I nspect al l m ot or l eads for tight ness. Look f or any signs of elect ri c al ar ci ng whic h woul d indi cate loose connect i ons or ci r c uit over l oad.
30 Tr oubleshoot ing – O perating Proble ms Trou ble Proba ble Ca use Re medy Fi n i shed stock i s concav e on back end. Knif e i s hi gher than outf eed tabl e. Raise out f eed tabl e until it ali gns w i th ti p o f k nif e . See pages 18-19. Fi n i shed stock i s concav e on front end.
31 Replacem ent Parts Replac em ent parts are li sted on the f ollowing page s. To order par ts or reac h our ser v i ce departm ent, c a ll 1-800-274- 6848, M onday through Fr iday ( s ee our websit e f or business hours, www.
32 Ind ex No. P art No . Descrip t ion Siz e Qty 48 ............. 6296044 ...................Po inter ................................................................................................... 1 49 ............. TS- 081B012 .............Ph illip s Pa n H ead Screw .
33 Base A ssembly (60C and 60HH).
34 Par ts List: Fen ce A ssembly (60C and 6 0HH) Ind ex No. P art No . Descrip t ion Siz e Qty ................. PJ 882-FA .................Fen ce As se m bly (In de x #1 thru 4 9). ......................................................... 1 .........
35 Fence A ssembly (60C and 60HH ).
36 Par ts List: S traight C utter head Assem bly (60C only ) Ind ex No. P art No . Descrip t ion Siz e Qty ................. 60 B-30 0 ...................Cutte r head Assembl y (Index # 1 thru 5, and 10 t hr u 13) ......................... 1 1 .......
37 Par ts List: Helical Cutter head Assem bly (60HH on ly) Ind ex No. P art No . Descrip t ion Siz e Qty ................. 60 HH-C A .................Cutte r head Ass em bl y (Index #1 t hr u 8) .................................................. 1 1 .
38 Par ts List: S tand A ssembly (60C and 60HH ) Ind ex No. P art No . Descrip t ion Siz e Qty ................. 2365025 ...................6 0C /60 HH St and As sembl y (Index #1 t hru 51) ....2HP, 1 Ph, 230V .......... 1 ................. 2365026 ..
39 37 ............. PM 2000-105 ............Pow ermatic Na mepla te .......................................................................... 1 38 ............. 6296150 ...................Wa rn ing Label ..............................................
40 Stan d Assem bly (60C an d 60HH) 3Ph Mo del.
41 El ectri cal Connections – S ingle Phase, 230 Volt.
42 El ectri cal Connections – 3 Phase, 230 Vol t.
43 El ectri cal Connections – 3 Phase, 460 Vol t.
44 427 Ne w Sanford Rd . LaVe rgne, TN 37 086 Phone : 800-274-6848 ww w.p o we rm atic.c o m.
An important point after buying a device Powermatic 60HH (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Powermatic 60HH yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Powermatic 60HH - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Powermatic 60HH you will learn all the available features of the product, as well as information on its operation. The information that you get Powermatic 60HH will certainly help you make a decision on the purchase.
If you already are a holder of Powermatic 60HH, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Powermatic 60HH.
However, one of the most important roles played by the user manual is to help in solving problems with Powermatic 60HH. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Powermatic 60HH along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
