Instruction/ maintenance manual of the product 201HH Powermatic
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Opera ting Instructions and Parts M anual 22-inch P laner Model s 201 a nd 20 1HH WM H TOO L GR OUP , Inc . 2420 Vantage Dr ive El g in, Illi nois 60124 Part No . M-0460224 Ph.: 800-274-6848 Revi s i on G 4/07 www.wm htoolgr oup.com Copyri ght © 2007 WM H Tool Group, Inc.
2 Warrant y and Service WMH Tool Group, Inc., warrants every product it sel ls . If one of our tools needs service or repair, one of our Authorized Servi ce Centers l ocated throughout the United St a tes can give you qui ck service.
3 Ta ble of Contents W a rrant y and Ser v ice .............................................................................................................................. 2 Tab l e of C onte nts .....................................................
4 W a r ning 1. Read and under s tand t he enti re owner’s m anual be f ore attem pting ass em bl y or operation. 2. Read and understand t he w arni ng s po sted on the m achine and i n this manual. F ailure t o comply w i th all of these warning s may cause s eri ous i njury.
5 19. Mak e your workshop chil d proof w i th padlock s , m as t er sw i tc hes or by removi ng s t arter keys. 20. Giv e your work undiv ided attenti on. Looking ar ound, carryi ng on a conversati on and “horse-pl ay” are carel ess ac ts that c an result in seri ous injury .
6 Introduct ion Thi s m anual i s pro v i ded by WMH Tool Group, Inc., cover ing the saf e operation and mai ntenanc e procedur es f or a Pow er mat ic Model 201 and 201HH Pl aner. Thi s m anual cont a i ns instruc tions on inst all a t ion, saf ety precauti ons , general operati ng procedur es , m aint enance i nstruct ions and part s breakdo wn.
7 Receivi ng Open shi pping crat e and check f or shippi ng dam age. Report any dam age imm ed i ately t o your di stri butor. Read t he i nstructi on m anual thor oughly f or assembl y, maintenance and saf et y i n str uc ti on s.
8 I nstallin g Dust Hood Mount the dust hood with t he e i ght M6 x 10 m m hex s crews, ei ght spri ng washer s, and eight fl at washers. S ee Figure 3. It is strongl y recom mended t hat a dust col lec ti on system be connected t o t he 5” port on the planer ’s dust hood.
9 Inspecti o n Bef ore putti ng power to the m achi ne, c heck that all screws ar e ti ght, t hat all mec han i cal func tions work f reel y and that t he cutt erhead tur ns f reel y without knif e contac t with t he chi pbreaker or pressure bar.
10 Opening Hood To open t he hood f or ac cess to the c utter head, rem o v e t he two hex screws wit h the 22mm wrench prov ided. S ee Figure 7. Knife I nstallation an d Adjustm ent (Str aight Cu tterhead on ly) Use care wh en pl ac ing hands near kn ives as they are extremel y sharp and can cau se severe cuts.
11 7. Rot ate the c utterhead us ing t he belt or pulley, and repeat step s 2 thr ough 6 f or each of t he remaining t hree knives. 8. W hen all f our knives hav e been i nstal led and m ade s nug, be gi n the ti ghteni ng proces s . NOT E : Al l kniv es and gi bs shoul d be i n plac e be f or e ti gh t ening.
12 The Planer’s Feed S y stem (Ref er to Figure 11) 1. Ant i-ki ckback fi ngers 2. I n f eed roll er 3. Chi pbreaker 4. Cut terhead 5. Pr essure bar 6. O utfeed roller An ti-Kickback Fin gers Anti -kickbac k f inger s help pr e v ent stock f ro m being t hrown fr om the m achine.
13 6. If it is not 1/ 16” bel ow the k nif e, c orrect by looseni ng the hex nut and t urning t he adjust ment s crew (A, Fi gure 14) with a hex wrench. 7. Mov e the gauge t o the extrem e r ight end o f the i n f eed rol ler and c heck. M ake simil ar adjust ment s if needed.
14 Outfeed R oller The out f eed roller is o f smoot h, one-pi ece construc ti on to help av o i d marri ng t he f ini shed surf ace of t he m at er i al bei ng cut. I t is spring tensi oned, and it s func ti on i s to conti nue to f eed the m ateri a l thr ough the machi ne aft er i t leaves the i n f eed roll er.
15 5. I f t he gauge re ading i s greater or le s s t han zero, reach beneath t he tabl e w i th a wrench and loose n the hex nut (C, Fi gure 17) w hi ch is abov e the cam ( D, Figur e 17) near the end of the roller that needs adj us ti ng. Rot ate the hex cap scre w (E, Fi gure 17) unti l the gauge read s zero.
16 Operating Controls The stop but ton is a m ushroom style butt on which i s conv en i ent for “e m ergenc y” shutdowns. Aft er bei ng pus hed, t he stop butt on rem ains engaged. T o re-start the planer, t w i s t the stop butt on c l ockwise unti l i t pops back out .
17 Sni pe Som e a m ount of snipe m ay be inevit able wit h m any p l aner operati ons, but pr oper planer adjust ment s can so m inimiz e s ni pe as to m ake it ne glig ible .
18 Never at tempt p ressure b ar adj ustment w hile p laner i s connect ed to powe r. Feed r es t ri ction can al so occur d ue to pi tch buil dup on the t able. Be sure the t able surf ace i s cl ean. Occasi onally dusti ng the surf ace w i th talc w ill a id in s moo the r f eeding and hel p prevent pit ch buildup.
19 Tr oubleshoot ing: Planer Operating Problems Trou ble Pr obab le Ca use Re medy Tabl e rollers not set pr operly . Adj us t t able roll ers to proper height . Inadequat e s upp ort of l ong boards. Support long boards wit h a ro l l er stand. Unev en f eed r o ll er pressure f ront to back.
20 Tr oubleshoot ing: Mechanic al and Ele ct rical Problems Trou ble Pr obab le Ca use Re medy Kni v e s no t se t corre ctly . Make s ure knives are se t correctly and securel y in c u t terhead. Unev en depth of cut side t o s i de. Pl aner table not parall el to cutt erhead.
21 Trou ble Pr obab le Ca use Re medy Star ter or moto r f a il u re (ho w to dist ingui s h). Ex a mi ne m otor start er f or bur ned or f a il ed co m ponent s .
22 Par t s List : Base Assem b ly Ind ex No. Part No . Descrip tion Siz e Qty 1............... 6012068 ...................R ubber Boot .......................................................................................... 2 2............... 6012069 .
23 19............. 6012067 ...................Sp ring W as her....................................................8.2 mm x 15.4 .............. 5 20............. 6012084 ................... Lead Screw ...................................................
24 Gearbox A ssembly.
25 Par t s List : Gearbox A ssembly Ind ex No . Part No. Descri pti on Si ze Qt y ................. 201-100 ...................Gear box A s sembly ................................................................................ 1 1............... 6012034 .
26 Colum n Assem bly.
27 Par ts List: Colu mn A ssembly Ind ex No. Part No . Descrip tion Siz e Qty 1............... 6012193 ...................L ifting Eye ..........................................................M20 x 2.5P x 30Lg ...... 2 2............... 6012194 ......
28 Table A ssembly.
29 Par t s List : T a ble Assem b ly Ind ex No. Part No . Descrip tion Siz e Qty 1............... 6012233 ...................Br ack et .................................................................................................. 4 2..............
30 Par ts List: Top C o v er Assem bly Ind ex No. Part No . Descrip tion Siz e Qty 1............... 6012181 ...................D us t Hoo d ............................................................................................. 1 2..............
31 Cu tterh ead A ssembly.
32 Par t s List : Cutterh ead Assem b ly Ind ex No. Part No . Descrip tion Siz e Qty 1............... 6012131 ...................So cket H ead Cap S crew .....................................M1 0 x 1.5 P x 75Lg ...... 2 2............... 6012080 ......
33 58............. 6012180 ...................Gib Screw * ......................................................................................... 32 59............. 6012273 ...................Sp ring .................................................
34 El ectrica l Connections – 1 Phase, 230 V olt.
35 El ectrica l Connections – 3 Phase, 230 V olt.
36 El ectrica l Connections – 3 Phase, 460 V olt.
An important point after buying a device Powermatic 201HH (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Powermatic 201HH yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Powermatic 201HH - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Powermatic 201HH you will learn all the available features of the product, as well as information on its operation. The information that you get Powermatic 201HH will certainly help you make a decision on the purchase.
If you already are a holder of Powermatic 201HH, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Powermatic 201HH.
However, one of the most important roles played by the user manual is to help in solving problems with Powermatic 201HH. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Powermatic 201HH along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
