Instruction/ maintenance manual of the product 201 Powermatic
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22" PLA NER Model 201 Instr uction Manual & Par ts Lis t M-0460224 (800) 274- 6848 www. p owe r m at i c . c o m.
2 Thi s manual has been prepared f or t he owner and operators of a Powerm ati c M odel 201 Pl aner. It s purpose, aside f rom m achi ne operat i on, is t o pr om ot e safet y t hr ough t he use of ac c ept ed corr ec t operat i ng and m ai nt enanc e procedur es.
3 TA BLE OF CONT ENTS Safety R ules .................................................................................................................................................... 4-5 Safety: D eca ls .............................................
4 SA F ETY RULES As w i th al l m achi nes, t here i s a certai n am ount of hazard i nv ol v ed wi th t he use of this planer. Use the m achi ne w i th the respect and cauti on dem anded where safet y prec auti ons are conc erned. W hen nor m al safet y precauti ons are ov er l ooked or i gnored, personal i nj ury t o the oper at or can r esul t .
5 If st ock stop s feedin g: I f the board bei ng planed stops f eeding, disengage or tur n t he f eed of f and turn the power of f . W ai t unti l t he cut terhead com es to a com plet e s t op bef ore lowering t he tabl e to rem ov e the board.
6 Fa miliariz e y ou rs elf w ith th e follo w ing sa f et y n otic es us ed in t his m anual : CAUTI ON: (T hi s m eans that i f precaut i ons are not heeded, i t m ay resul t i n m i nor or m oder a.
7 SPECIF ICA TION S: Model 201, 22” Planer Tabl e with st andar d ex t ensions ........................................................................................................................ 28 ” x 3 8” Maximum cutting w idth ..........
8 RECEIVING Open shi pping cr ate and chec k f or shi pping dam age. Report any dam age im m edi at ely t o your di stri but or. Read the i nstruct i on m anual t horoughl y f or ass em bl y, m ai nt enanc e and saf et y i nstruc t i ons.
9 INSPECT ION Bef ore put ti ng pow er t o the m achi ne, check t hat al l screws are ti ght , that al l m ec hanic al f unc ti ons w ork f reel y and t hat t he cutt erhead t urns fr eely wit hout knif e contac t wit h the chi pbreak er or pressure bar.
10 OPENI NG HOOD To open the hood f or access to the cut ter head, rem ov e the t w o hex screws w i t h the 22m m wrench prov i ded. See Fi gure 6. KNIFE I NST ALLAT ION & A DJUST MENT CAUTI ON: Use care w hen pl acin g h and s n ear kni ves as t hey are extremel y sharp and can cause severe cu ts.
11 WA RNI NG : After in stal l in g kni ves, re- ch eck all g ib screws. Lo ose g ib screws can resu lt in kn ives b ein g t h row n o ut o f th e cutt erh ead, causi n g severe d amage t o th e mach in e and poss ible se rious or fa tal injur y to the opera tor or by sta nders .
12 To adj ust the i nf eed r ol l : 1. Pl ace a bed and f eed rol l gauge ( accessory #2230002) under a kni f e in t he cutter head and rai se the tabl e unt il t he gauge contac ts the kni f e at the apex of i ts curv e.
13 If it is to o h igh , a s ha llow "c lip" w ill occ ur a t ea ch end of the board. If i t i s too l ow, stock w ill n ot f eed through. Use a bed and f eed r oll gauge to set t he f ul l lengt h of the pressure bar to be . 000-. 001" (.
14 4. Repeat t he pr ocess f or t he l ef t side, and then r e- check the ri ght side. It i s i m por t ant t hat bot h ends of t he tabl e r ol l s be t he sam e hei ght to hel p prev ent skewing of the board as i t f eeds thr ough t he m achi ne. 5.
15 Learni ng to read a boar d f or i m perf ec ti ons w ill s ave hours in adj usti ng a planer to operat e properl y. Fol l ow i ng are som e probl em s that may ari se and thei r probabl e soluti ons: FEED RESTRICTION: Thi s is caused ei ther by the t able rol ls being set t oo low f or roughi ng operat i ons or f rom a l ow pressure bar.
16 CHATT ER: Chatt er m arks usuall y appear on t hi n m ateri al . S ee Fi gure 21. Ev en at thei r l owes t point , t he tabl e rol l s are too hi gh to handl e thi n m ater ial .
17 MAINTENA NCE Peri odi c or regul ar i nspecti ons are requir ed to ensure that the m achine i s in proper adj us t ment , that all screws are ti ght, that bel ts are i n good condi ti on, t hat dust has not acc um ulat ed i n the el ect ri cal enc losures, and t hat there ar e no loose or worn el ec t ri cal connect ions.
18 TROUBLE-SHOOTING: OPE RAT ING PROBLEM S (201 P laner) PROBLEM POSSIBLE CA USE SOLUT ION Sni pe 1. T abl e rol l ers not set proper ly . 1. Adj ust rol l ers to proper hei ght . 2. I nadequat e support of l ong boards. 2. Suppor t l ong boards with ex t ensi on (NOTE : Snipe can be roller s.
19 TROUBLE-SHOOTING: MECHANICAL & ELECTRICAL PROBLEMS (201 Planer) PROBLEM POSSIBLE CA USE SOLUT IO N Unev en dept h 1. Kni f e pr oj ect i on 1. Adj ust kni f e pr oj ect i on. of cut si de t o side 2. Cut t erhead not l ev el with bed. 2. Lev el bed.
20 Ma ch ine w ill no t s ta rt/ 7. Mo tor s ta rte r failu re . 7 . (co nt i nued) restart or repeat edly If v ol t age bet ween s tar t er and m ot or i s inc or r ec t, tri ps ci rcui t br eak er you hav e a start er probl em . or bl ows f uses If v olt age between start er and m ot or i s cor r ec t , you hav e a m ot or pr obl em .
21 PARTS LI ST: Gearbox Assembly (Model 201 Planer) No. P art No . Descrip t i on Qu an ti t y 1 6012034 Gearbox Body ................................................................................................1 2 6012035 Ball Beari ng, 6201- 2NS E .
22 Gearbox Assembly (Model 201 Planer).
23 PARTS LI ST: Cutter head A ssembly (Model 201 Planer) No. P art No . Descri pti on Qu an ti t y 1 6012131 Socket Head Cap S c r ew, M10 x 1. 5P x 75Lg ...................................................... 2 2 6012080 Flat W asher, 10m m x 25 x 3T .
24 No. P art No . Descrip ti o n Q u a ntity 57 6012179 Knif e ( set of 4) ..................................................................................................... 1 58 6012180 G i b Screw .................................................
25 Cutterhead Assembly (Model 201 Planer).
26 PARTS LI ST: Top Cover Assembly (Model 201 Planer) No. P art No . Descri pti on Qu an ti t y 1 6012181 Dust Hood ............................................................................................................ 1 2 6012091 Screw, M6 x 1.
27 Top Cover Assembly (Model 201 Planer).
28 PARTS LI ST: Colum n A ssem bly (Model 201 Planer) No. P art No . Descri pti on Qu an ti t y 1 6012193 Lif t i ng Ey e, M20 x 2. 5P x 30Lg ............................................................................ 2 2 6012194 Lef t Col um n .....
29 Column Assembly (Model 201 Planer).
30 PARTS LI ST: Table Assembly (M odel 201 P laner) No. P art No . Descrip t i on Qu an ti t y 1 6012233 Brac ket .............................................................................................................. 4 2 BB- 6203Z Z Bal l Bear i ng, 6203- ZZ .
31 Table Assembly (Model 201 Pl aner).
32 PARTS LI ST: Base Assembly (Model 201 Planer) No. P art No . Descri pti on Qu an ti t y 1 6012068 Rubber Boot ........................................................................................................ 2 2 6012069 Lead Screw ..........
33 No. P art No . Descri pti on Qu an ti t y 53 6012048 S oc k et Head Cap Scr ew, M 10 x 1. 5P x 20Lg ...................................................... 1 54 6012116 W asher ........................................................................
34 Base Assembly (Model 201 Planer).
35 ELECT RICA L SCHEMAT IC (M odel 201 Planer) 7.5HP 1P h 230V.
36 ELECT RICA L SCHEMAT IC (M odel 201 Planer) 7.5HP 3P h 230V.
37 ELECT RICA L SCHEMAT IC (M odel 201 Planer) 7.5HP 3P h 460V.
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39 To or der par t s or reach our serv i ce depart m ent , pl ease cal l our t ol l -f ree num ber bet ween 8:00 a. m . and 4:30 p. m . (CST ), M onday thr ough Fri day. Hav i ng t he Model Num ber and S eri al Num ber of your m ac hi ne av ai l abl e when you ca ll w ill allo w us to s er v e y ou qu ickly and acc ur at el y .
40 0 3 / 0 3 R e v . A W MH T ool G r oup P.O. Bo x 1349 Auburn, W A 98071-1349 Phone (800) 274- 6848 Fax : ( 800) 274-6840 E-m ai l : powermat i c @ wmht ool group.
An important point after buying a device Powermatic 201 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Powermatic 201 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Powermatic 201 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Powermatic 201 you will learn all the available features of the product, as well as information on its operation. The information that you get Powermatic 201 will certainly help you make a decision on the purchase.
If you already are a holder of Powermatic 201, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Powermatic 201.
However, one of the most important roles played by the user manual is to help in solving problems with Powermatic 201. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Powermatic 201 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center