Instruction/ maintenance manual of the product PD20PH48STC Poulan
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02153 OWNER'S MANUAL MODEL: PD20PH48STC LA WN TRACTOR Always W ear Eye Protection During Operation W ARNING: Read this Owner's Manual and fol low all W arnings and Safety In struc tions. Failure to do so can result in serious injury . IMPOR T ANT MANUAL Do Not Throw A way 187009 Re v .
2 I. GENERAL OPERA TION • Read, understand, and follow all instr uctions in the manual and on the machine bef ore star ting. • Only allow responsib le adults, who are f amiliar with the in struc tions, to operate the machine . • Clear the area of objects such as rocks , to ys, wire , etc.
3 W ARNING: In order to prevent ac ci - den tal starting when setting up, trans- port ing, ad just ing or making repair s, al ways dis con nect spark plug wire and place wire where it can not contact spark plug. W ARNING: Do not coast do wn a hill in neutral, y ou may lose contr ol of the tractor .
4 SAFETY RULES .......................................................2-3 PRODUCT SPECIFICA TIONS ..................................... 4 CUST OMER RESPONSIBILITIES ............................... 4 ASSEMBL Y ..........................................
5 UNASSEMBLED P AR TS Mower Gauge Wheels (4) Washers 3/8 x 3/4 x 14 Ga. (4) Wheels (4) Adjusting Bars (4) Retainer Springs (double loop) (4) Clevis Pins (4) Locknuts 3/8-16 (4) Shoulder Bolts Nose Rol.
6 HO W T O SET UP Y OUR TRA CT OR CHECK B A TTER Y (See Fig. 2) • Lift hood to raised position. • If this batter y is put into ser vice after month and y ear indicated on label (label located between terminals) charge batter y f or minimum of one hour at 6-10 amps .
7 ASSEMBL Y FIG. 3 2466 02464 SEA T P AN SHOULDER BOL T ADJUSTMENT KNOB FLA T W ASHER SEA T INST ALL SEA T (See Fig. 3) Adjust seat bef ore tightening adjustment knob . • Remov e adjustment knob and fl at washer securing seat to cardboard packing and set aside f or assemb ly of seat to tractor .
8 INST ALL MO WER AND DRIVE BEL T (See Figs. 6 and 7) Be sure tractor is on le v el surf ace and mow er suspension arms are raised with attachment lift control. Engage park- ing brak e. • Cut and remov e ties secur ing anti-s wa y bar and belts . Swing anti-s wa y bar to left side of mo wer dec k.
9 CHECK TIRE PRESSURE The tires on your tr actor were ov erinfl ated at the factory f or shipping pur poses. Correct tire pressure is impor tant f or best cutting perf ormance. • Reduce tire pressure to PSI shown in “PRODUCT SPEC I FI CA TIONS” section of this manual.
10 These symbols ma y appear on your tr actor or in literature supplied with the product. Lear n and understand their mean- ing. OPERA TION DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Model.
11 026 13 OPERA TION KNO W Y OUR TRA CT OR READ THIS O WNER'S MANU AL AND SAFETY R ULES BEFORE OPERA TING Y OUR TRACT OR Compare the illustrations with y our tractor to f amiliarize y ourself with the locations of v arious controls and ad just ments.
12 OPERA TION The operation of any tractor can result in f oreign objects thro wn into the ey es, which can result in severe e ye dam age . Alwa ys wear safety glass es or eye shields while operating y our tractor or per form ing any adjustments or repair s.
13 OPERA TION T O OPERA TE MO WER (See Fig. 10) Y our tractor is equipped with an oper ator presence sensing s witch. Any attempt by the oper ator to leav e the seat with the engine running and the attachment clutch engaged will shut off the engine.
14 OPERA TION T O ST ART ENGINE (See Fig. 7) When star ting the engine f or the fi rst time or if the engine has run out of fuel, it will take e xtra cranking time to mo v e fuel from the tank to the engine. • Be sure freewheel control is in the tr ansmission en gaged position.
15 OPERA TION FIG. 12 00272 PURGE TRANSMISSION CA UTION: Never engage or disengage freewheel le ver while the engine is run- ning. T o ensure proper operation and perf or mance , it is rec om - mend ed that the transmission be purged bef ore operating tractor f or the fi rst time.
16 MAINTENANCE BEFORE EACH USE T R A C T 0 R Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartri.
17 MAINTENANCE TRA CT OR Alwa ys observe saf ety rules when performing any main- te nance. BRAKE OPERA TION If tractor requires more than six (6) f eet stopping distance at high speed in highest gear , then br ake m ust be adjusted. (See “T O ADJUST BRAKE” in the Service and Ad just ments section of this manual).
18 MAINTENANCE CLEAN AIR SCREEN Air screen must be k ept free of dir t and chaff to pre vent engine dam age from overheating. Clean with a wire br ush or compressed air to re mov e dir t and stubborn dr ied gum fi bers. TRANSAXLE COOLING The transmission f an and cooling fi ns should be kept clean to assure proper cooling.
19 01670 MAINTENANCE MUFFLER Inspect and replace corroded muffl er and spar k arrester (if equipped) as it could create a fi re hazard and/or dam- age. SP ARK PLUGS Replace spark plugs at the beginning of each mowing season or after e very 100 hours of operation, whiche v er occurs fi rst.
20 SER VICE AND ADJUSTMENTS T O REMO VE MO WER (See Fig. 19) • Place attachment clutch in “DIS EN GAGED” position. • If equipped, turn height adjustment knob to low est set ting. • Lower mo wer to its lo west position. • Disengage belt tension rod from lock br ack et.
21 SER VICE AND ADJUSTMENTS MANDREL FIG. 22 FIG. 23 FIG. 21 LIFT LINK ADJUSTMENT NUT 01553 SUSPENSION ARM 02517 BO TH FRONT PLA TE LINKS MUST BE EQU AL IN LENGTH TRUN NION FRONT PLA TE AS SEM BL Y NUT “C” NUT “D” 02516 FRONT -T O-BA CK ADJUSTMENT (See Figs.
22 SER VICE AND ADJUSTMENTS T O CHECK AND ADJUST BRAKE (See Fig. 26) Y our tractor is equipped with an ad just able br ake system which is mounted on the right side of the transaxle.
23 • Disengage transmission by placing free wheel control in “transmission disengaged” position. Pull freewheel con trol out and into the slot and release so it is held in the disengaged position. The rear wheels must loc k and skid when you try to manually push the tractor f orward.
24 SER VICE AND ADJUSTMENTS FIG. 30 0217 9 HEX BOL T KEPS NUT POSITIVE (RED) CABLE NEGA TIVE (BLA CK) CABLE TERMINAL GU ARD TERMINAL A CCESS DOOR T O REPLA CE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill.
25 01679 SER VICE AND ADJUSTMENTS FIG. 31 T O REMO VE HOOD AND GRILL ASSEMBL Y (See Fig. 31) • Raise hood. • Unsnap headlight wire connector . • Stand in front of tractor . Grasp hood at sides , tilt tow ard engine and lift off of tractor . • T o replace, re v erse abov e procedures.
26 ST ORA GE Immediately prepare your tr actor f or storage at the end of the season or if the tractor will not be used f or 30 da ys or more. W ARNING: Ne ver store the trac tor with gas o line in the tank inside a building where fumes may reac h an open fl ame or spark.
27 TR OUBLESHOO TING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly . 2. See “T O ST ART ENGINE” in Operation section. 3. Engine fl ooded. 3. W ait se ver al minutes bef ore attempting to star t. 4. Bad spar k plug.
28 TR OUBLESHOO TING POINTS Engine continues to run 1. F aulty operator-safety presence control system. 1. Check wiring, s witches and connections. If not when operator leaves seat corrected, contact an authorized service center/ with attachment clutc h department.
29 BATTERY FUSE RED RED RED RED BLACK BLACK BLACK BLACK BLACK BLACK BLACK IGNITION UNIT SPARK PLUGS GAP (2 PLUGS ON TWIN CYL. ENGINES) NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS BLACK ORANGE BROW.
30 REP AIR P ARTS TRA CT OR - MODEL NUMBER PD20PH48STC ELECTRICAL 28 29 26 24 42 43 25 41 27 27 40 33 30 50 22 79 21 81 D . C . A M P E R E S 45 12 12 11 10 8 2 1 27 55 16 52.
31 KEY P ART NO . NO . DESCRIPTION NO TE: All component dimensions giv en in U .S . inches. 1 inch = 25.4 mm. 1 144927 Batter y 2 74760412 Bolt He x Hd 1/4-20 Unc x 3/4 8 7603J T ray , Batter y 10 145211 Bolt, BTR FR T 1/4-20 x 7.
32 REP AIR P ARTS TRA CT OR - MODEL NUMBER PD20PH48STC CHASSIS AND ENCLOSURES 64 209 158 74 209 13 1 9 157 156 26 144 26 3 3 3 142 3 3 3 142 143 60 17 29 145 161 166 37 37 209 11 209 209 20 59 28 166 166 154 209 166 155 166 209 54 58 54 14 14 38 38 213 214 3 2 10 30 209 31 10 90 159 217 chassis-stealth.
33 NO TE: All component dimensions giv en in U .S . inches 1 inch = 25.4 mm 1 174619 Chassis 2 176554 Dra wbar 3 17060612 Screw 3/8-16 x 3/4 9 163976X428 Dash 10 72140608 Bolt 3/8-16 x 1 11 167203 P a.
34 REP AIR P ARTS TRA CT OR - MODEL NUMBER PD20PH48STC DRIVE 29 28 30 52 32 37 53 35 55 36 62 35 36 22 34 16 1 77 77 241 32 30 52 57 25 19 24 26 26 76 78 75 74 27 26 59 19 219 221 221 220 222 221 19 5.
35 KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION NO TE: All component dimensions giv e in U .S . inches. 1 inch = 25.4 mm REP AIR P ARTS TRA CT OR - MODEL NUMBER PD20PH48STC DRIVE 1 .
36 REP AIR P ARTS TRA CT OR - MODEL NUMBER PD20PH48STC STEERING ASSEMBL Y 11 5 87 5 87 4 3 43 6 43 8 40 32 8 6 46 46 8 6 2 94 40 11 68 67 67 67 13 65 68 15 29 29 82 10 38 12 72 1 37 36 37 41 42 88 71 .
37 KEY P ART NO . NO . DESCRIPTION NO TE: All component dimensions giv en in U .S. inches. 1 inch = 25.4 mm. REP AIR P ARTS TRA CT OR - MODEL NUMBER PD20PH48STC STEERING ASSEMBL Y 1 180656 Wheel Steer.
38 REP AIR P ARTS TRA CT OR - MODEL NUMBER PD20PH48STC ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 8 10 6 5 116 13 4 26 25 101 3 17 16 17 17 23 45 14 38 32 31 33 37 33 41 112 engine-ko.
39 KEY P ART NO . NO . DESCRIPTION 1 175439X428 Control Throttle 2 171875 Screw HwHd Hi-Lo #13-16 x 3/4 3 - - - - - - - - Engine, K ohler Model CV624 (Order par ts from engine mfg.
40 KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION 1 171684 Seat 2 140551 Brac ket Piv ot Seat 8 720 3 71110616 Bolt Fin He x 3/8-16 Unc x 1 4 19131610 W asher Flat 13/32 x 1 x 10 Ga.
41 10 3 16 9 KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION 1 59192 Cap V alv e Tire 2 65139 Stem V alv e 3 170455 Tire F T 15 x 6 0 - 6 Ser vice 4 59904 T ube F ront (Service Item On.
42 REP AIR P ARTS TRA CT OR - MODEL NUMBER PD20PH48STC MO WER LIFT 36 4 5 6 2 3 1 6 5 4 7 23 24 25 27 28 29 30 50 26 37 41 40 38 49 18 17 16 15 54 54 13 12 11 13 13 31 53 32 32 13 52 49 49 51 51 13 13 20 lift-rh.
43 1 184432 Wire Asm Inner/Sprg W/plunger 2 159476 Shaft Asm Lift RH w/Inf 3 138284 Pin Groov e 4 12000002 E Ring #5133-62 5 19211621 W asher 21/32 x 1 x 21 Ga 6 120183X Bearing Nylon Blk 629 Id 7 175830 Grip Handle 11 175370 Link Lift LH 12 175371 Link Lift RH 13 4939M Retainer Spring 15 175562 Plate Asm.
44 REP AIR P ARTS TRA CT OR - MODEL NUMBER PD20PH48STC MO WER DECK 132 91 94 182 95 183 132 48 _nose_roller 57 56 118 116 119 5 117 46 45 33 46 45 33 30 30 30 32 39 21 20 18 21 31 1 32 31 36 36 52 24 .
45 KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION NO TE: All component dimensions giv en in U .S . inches 1 inch = 25.4 mm 1 180358X421 Deck W eldment Mo wer 48 3 138017 Brac ket Asm., Sw a y Bar 5 4939M Retainer Spring 6 178024 Arm, Suspension, Rear Sway Bar Deck 8 174365 Bolt 7/16 Asm.
46 LIMITED W ARRANTY The Manuf acturer warr ants to the original consumer purchaser that this product as manufactured is free from def ects in mater i- als and work man ship.
47 15 DEGREES MAX. F O L D A L O N G D O T T E D L IN E T H IS IS A 15 D E G R E E S L O P E ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face.
Y our POULAN PRO product has been expertly en gi neered and carefully manu fac tured to rigid quality stan dards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SER VICE OR REPLACEMENT P AR TS: 1.
An important point after buying a device Poulan PD20PH48STC (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Poulan PD20PH48STC yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Poulan PD20PH48STC - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Poulan PD20PH48STC you will learn all the available features of the product, as well as information on its operation. The information that you get Poulan PD20PH48STC will certainly help you make a decision on the purchase.
If you already are a holder of Poulan PD20PH48STC, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Poulan PD20PH48STC.
However, one of the most important roles played by the user manual is to help in solving problems with Poulan PD20PH48STC. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Poulan PD20PH48STC along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
