Instruction/ maintenance manual of the product 96192004400 Poulan
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OWNER'S MANUAL MODEL NUMBER: XT624ES SNOW THROWER Always W ear Eye Protection During Operation IMPORT ANT MANU AL Do Not Throw Away WARNING: Read the Owner's Manual and fol low all W arnings and Safety In struc tions. F ail ure to do so can result in serious injury .
2 IMPORT ANT Safe Operation Practices for W alk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. F ailure to observe the following safety instructions could result in serious injury . WARNING: This snow thrower is for use on sidewalks, driveways and other ground level surfaces.
3 CONGRA TUL A TIONS on your purchase of a new snow thrower . It has been designed, engineered and man u fac - tured to give best possible dependability and per for mance. Should you experience any problem you cannot easily remedy , please contact your nearest authorized service center .
4 P ARTS P ACKED SEP ARA TEL Y IN CARTON (1) POWER CORD (198563) (1) DISCHARGE CHUTE (3) RET AINER SPRINGS (169675) (2) SHEAR BOL TS 1/4-20 x 1-3/4 (192090) (2) L OCKNUTS 1/4-20 (73800400) EXTRA SHEAR.
5 AS SEMBL Y / PRE-OPERA TION NOTE: The multi-wrench may be used for assembly of the chute rotator head to snow thrower and making ad just ments to the skid plates. UNFOLD UPPER HANDLE 1. Raise upper handle to the operating position and tight en handle knobs securely .
6 AS SEMBL Y / PRE-OPERA TION INST ALL DISCHARGE CHUTE / CHUTE ROT A TOR HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotator head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower .
7 OPERA TION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERA TING Y OUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments.
8 OPERA TION Drive speed control lever - used to select forward or reverse motion and speed of snow thrower . T raction drive control lever - used to engage power- pro pelled for ward or reverse motion of snow thrower . Auger control lever - used to engage auger motion (throw snow).
9 The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your snow thrower or performing any ad just- ments or repairs. We recommend standard safe ty glasses or a wide vision safety mask worn over spectacles.
10 OPERA TION USING THE CLEAN-OUT TOOL (See Fig. 14) In certain snow conditions, the discharge chute may be- come clogged with ice and snow . Use the clean-out tool to dislodge this blockage. When cleaning, repairing, or in spect ing, make certain all controls are disengaged and the au- ger/impeller and all moving parts have stopped.
11 OPERA TION TO ADJUST SKID PL A TES (See Fig. 16) NOTE: The wrench provided in your parts bag may be used to adjust the skid plates. Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the ground surface.
12 OPERA TION TO ST ART ENGINE Y our snow thrower engine is equipped with both a 120 V olt A.C. electric starter and a recoil starter . The electric starter is equipped with a three-wire power cord and plug and is designed to operate on 120 V olt A .C.
13 GENERAL REC OM MEN DA TIONS The warranty on this snow thrower does not cover items that have been sub ject ed to operator abuse or negligence. T o receive full value from the warranty , operator must maintain snow thrower as in struct ed in this manual.
14 MAINTENANCE AUGER GEAR CASE • The gear case was filled with lubricant to the proper level at the factory . The only time the lubricant needs attention is if service has been performed on the gear case. • If lubricant is required, use only Ronex ED #1 grease.
15 SERVICE AND ADJUSTMENTS BEL T COVER SCREWS FRAME FIG. 20 TO REMOVE BEL T COVER (See Fig. 20) 1. Remove the two screws securing belt cover to frame. 2. Remove belt cover . • Replace belt cover by installing cover and screws and tighten securely . WARNING: T o avoid serious injury , before performing any service or ad just ments: 1.
16 SERVICE AND ADJUSTMENTS 8. RELIEVE TENSION ON TRACTION DRIVE BEL T IDLER and remove traction drive belt from around pulleys. HINT : Insert a 3/8" drive ratchet (in the “ON” position) into the square hole in idler arm and rotate ratchet clockwise to relieve tension.
17 SERVICE AND ADJUSTMENTS ENGINE See engine manual. CARBURETOR Y our carburetor is not adjustable. Engine performance should not be affected at altitudes up to 7,000 feet (2,134 meters). If your engine does not operate properly due to suspected carburetor problems, take your snow thrower to a qualified service center .
18 Immediately prepare your unit for storage at the end of the season or if the unit will not be used for 30 days or more. WARNING: Never store the snow thrower with gaso line in the tank in side a build ing where fumes may reach an open flame, spark or pilot light as on a fur nace, water heater , clothes dryer or gas ap pli ance.
19 TROUBLESHOOTING Does not start 1. Fuel shut-off valve (if so 1. T urn fuel shut-off valve to OPEN position. equipped) in OFF position. 2. Safety ignition key 2. Insert safety ignition key . is not inserted. 3. Out of fuel. 3. Fill fuel tank with fresh, clean gasoline.
20 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . REP AIR P AR TS SNOW THROWER - - MODEL NO .
21 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . REP AIR P AR TS SNOW THROWER - - MODEL NO .
22 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) AUGER HOUSING / IMPELLER ASSEMBL Y NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts.
23 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) AUGER HOUSING / IMPELLER ASSEMBL Y NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts.
24 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) CONTROL P ANEL / DISCHARGE CHUTE NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts.
25 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) CONTROL P ANEL / DISCHARGE CHUTE NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts.
26 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) HANDLES NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
27 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) HANDLES NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
28 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) HANDLES NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
29 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . REP AIR P AR TS SNOW THROWER - - MODEL NO .
30 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) DRIVE NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
31 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) DRIVE NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
32 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) DRIVE NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
33 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) CHAS SIS / ENGINE / PULLEYS NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
34 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) CHAS SIS / ENGINE / PULLEYS NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
35 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) WHEELS KEY P ART NO . NO . DESCRIPTION NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts.
36 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) BAG OF P ARTS NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
37 REP AIR P AR TS SNOW THROWER - - MODEL NO . XT624ES (96192004400) DECALS NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O .E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
38 SERVICE NOTES.
39 SERVICE NOTES.
LIMITED W ARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship.
An important point after buying a device Poulan 96192004400 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Poulan 96192004400 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Poulan 96192004400 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Poulan 96192004400 you will learn all the available features of the product, as well as information on its operation. The information that you get Poulan 96192004400 will certainly help you make a decision on the purchase.
If you already are a holder of Poulan 96192004400, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Poulan 96192004400.
However, one of the most important roles played by the user manual is to help in solving problems with Poulan 96192004400. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Poulan 96192004400 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
