Instruction/ maintenance manual of the product 96012004400 Poulan
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OPERA T OR'S MANU AL MODEL: PB1638L T LA WN TRA CT OR AL W A YS WEAR EYE PR O TECTION DURING OPERA TION Visit our website: www .poulan.com W ARNING: Read this Man u al and follo w all Warnings and Saf ety Instructions. F ail ure to do so can re sult in serious in ju ry .
2 I. GENERAL OPERA TION • Read, understand, and f ollow all instructions on the machine and in the manual bef ore star ting. • Do not put hands or f eet near rotating par ts or under the machine.
3 • Be sure the area is clear of bystanders bef ore operat- ing. Stop machine if anyone enters the area. • Ne v er carry passengers. • Do not mow in re v erse unless absolutely necessary . Al w a ys look down and behind bef ore and while back- ing.
4 T ABLE OF CONTENTS SAFETY RULES ......................................................... 2-3 PRODUCT SPECIFICA TIONS ....................................... 4 CUST OMER RESPONSIBILITIES ................................. 4 ASSEMBL Y ................
5 CONTENTS OF HARD W ARE P A CK Steering Wheel Steering Wheel Insert (1) Large Flat Washer Steering Boot Steering Wheel Adapter Seat (2) Keys Slope Sheet Key (1) Oil Drain Tube (1) Hex Bolt 5/16-18 x .
6 ASSEMBL Y T OOLS REQUIRED FOR ASSEMBL Y A sock et wrench set will mak e assemb ly easier . Stan dard wrench sizes are listed. (1) 1/2" wrench Utility knife (1) 3/4" wrench Tire pres sure g.
7 ASSEMBL Y FIG. 2 T O ROLL TRA CT OR OFF SKID (See Op- er a tion section for location and func tion of con trols) • Press lift lev er plunger and r aise attachment lift le v er to its highest po si tion. • Release parking brake by depressing clutch/brak e ped al.
8 ASSEMBL Y CHECK TIRE PRESSURE The tires on your tr actor were o v erinfl ated at the factory f or shipping pur poses. Correct tire pressure is impor tant f or best cutting perf ormance. • Reduce tire pressure to PSI shown in “PR ODUCT SPEC I FI CA TIONS” section of this man ual.
9 OPERA TION These symbols ma y appear on your tr actor or in literature supplied with the product. Learn and understand their mean- ing. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models .
10 02829 OPERA TION KNO W Y OUR TRA CT OR READ THIS O WNER'S MANU AL AND SAFETY R ULES BEFORE OPERA TING Y OUR TRA CT OR Compare the illustrations with y our tractor to f amiliarize y ourself with the locations of v arious controls and ad just ments.
11 NO TE: Under cer tain conditions when tractor is standing idle with the engine running, hot engine exhaust gases ma y cause “brown ing” of grass.
12 T O OPERA TE ON HILLS W ARNING: Do not drive up or down hills with slopes great er than 15° and do not drive across an y slope. • Choose the slowest speed bef ore star ting up or down hills. • A v oid stopping or changing speed on hills . • If slowing is necessary , move throttle control le v er to slower position.
13 OPERA TION T O ST AR T ENGINE (See Fig. 5) When star ting the engine for the fi rst time or if the engine has run out of fuel, it will take e xtra cr anking time to mov e fuel from the tank to the engine. • Sit on seat in operating position, depress clutch/brak e pedal and set parking brake .
14 MO WING TIPS • Mow er should be proper ly lev eled f or best mowing per- for mance. See "T O LEVEL MO WER HOUSING" in the Ser vice and Adjustments section of this manual. • The left hand side of mower should be used f or trim- ming. • Drive so that clippings are discharged onto the area that has been cut.
15 MAINTENANCE LUBRICA TION CHART d SPINDLE ZERK d FRONT WHEEL BEARING ZERK c SAE 30 OR 10W30 MO T OR OIL d GENERAL PURPOSE GREASE e REFER T O MAINTENANCE “ENGINE” SECTION IMPORT ANT: DO NO T OIL OR GREASE THE PIVO T POINTS WHICH HA VE SPECIAL NYLON BEARINGS.
16 MAINTENANCE FIG. 8 TRA CT OR Alwa ys observe saf ety rules when per fo r m ing any main- te nance. BRAKE OPERA TION If tractor requires more than fi v e (5) f eet to stop at highest speed in high est gear on a le v el, dry concrete or paved surf ace, then br ake m ust be chec ked and ad just ed.
17 FIG. 9 B A TTER Y Y our tractor has a batter y charging system which is suf fi cient f or normal use. Howe v er , per iodic charging of the batter y with an automotive charger will e xtend its life. • K eep battery and ter minals clean. • K eep battery bolts tight.
18 MAINTENANCE CLEANING • Clean engine, batter y , seat, fi nish, etc. of all f oreign matter . • Keep fi nished surfaces and wheels free of all gasoline, oil, etc.
19 SER VICE AND ADJUSTMENTS W ARNING: T O A V OID SE RI OUS IN JU R Y , BEFORE PERFORMING ANY SER VICE OR ADJUST - MENTS: • Depress clutc h/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment c lutch in “DISENGA GED” position.
20 SER VICE AND ADJUSTMENTS FRONT -T O-BA CK ADJUSTMENT (See Figs . 16 and 17) IMPORT ANT : DECK MUST BE LEVEL SIDE-T O-SIDE. IF THE FOLLO WING FRONT -TO-BA CK ADJUSTMENT IS NECESSAR Y , BE SURE T O AD JUST BO TH FRONT LINKS EQ U AL LY S O MO WER WILL ST A Y LEVEL SIDE-T O-SIDE.
21 SER VICE AND ADJUSTMENTS FIG. 18 FIG. 20 T O REPLACE MO TION DRIVE BEL T (See Fig. 20) P ark the tractor on le v el surf ace . En gage par king brak e. Fo r a s sis tance , there is a belt installation guide decal on bottom side of left f ootrest. BEL T REMO V AL - • Remov e mower (See “TO RE MO VE MOWER” in this section of manual).
22 ADJUSTMENT BOL T NEUTRAL LOCK GA TE GEARSHIFT LEVER FIG. 21 SER VICE AND ADJUSTMENTS T O ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not hor izontal (left to right) when wheels are positioned straight f orw ard, remov e steer- ing wheel and reassemb le per instructions in the Assembly section of this manual.
23 REPLA CING BA TTER Y (See Figs. 24 and 25) W ARNING: Do not short batter y ter mi nals by allowing a wrenc h or an y other object to contact both terminals at the same time. Bef ore connect- ing battery , remo ve metal bracelets, wristwatch bands, rings, etc.
24 ST ORA GE Immediately prepare your tr actor f or storage at the end of the season or if the tractor will not be used f or 30 da ys or more. W ARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reac h an open fl ame or spark.
25 TR OUBLESHOO TING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly . 2. See “T O ST ART ENGINE” in Operation section. 3. Engine fl ooded. 3. Wait se v eral min utes bef ore attempting to star t. 4. Bad spark plug.
26 TR OUBLESHOO TING POINTS PROBLEM CA USE CORRECTION Engine dies when 1. Rev erse operation system 1. T ur n ignition key to tractor is shifted (ROS) is not "ON" while ROS "ON" position. into reverse mow er or other attachment See Operation section.
27 LIMITED W ARRANTY The Manuf acturer warr ants to the original consumer purchaser that this product as manuf actured is free from def ects in materi- als and work man ship.
28 ® Issued Jan uar y 1980 Re vised Jan uary 1991 ® SER VICE POLICY W ARRANTY LIMITED W ARRANTIES FOR NEW PEERLESS GEAR PO WER TRAIN COMPONENTS A. Pr oducts Warranted P eerless Gear and Machine Divi.
29 15 DEGREES MAX. FOLD ALONG DO TTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face.
This product has been exper tly en gi neered and carefully manu fa c tured to r igid quality stan dards. As with all mechanical products, some adjustments or par t replacement ma y be necessary dur ing the life of y our unit.
An important point after buying a device Poulan 96012004400 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Poulan 96012004400 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Poulan 96012004400 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Poulan 96012004400 you will learn all the available features of the product, as well as information on its operation. The information that you get Poulan 96012004400 will certainly help you make a decision on the purchase.
If you already are a holder of Poulan 96012004400, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Poulan 96012004400.
However, one of the most important roles played by the user manual is to help in solving problems with Poulan 96012004400. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Poulan 96012004400 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center