Instruction/ maintenance manual of the product 421602 Poulan
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OWNER'S MANUAL MODEL NUMBER: PR208 SNOW THROWER Always W ear Eye Protection During Operation IMPORT ANT MANU AL Do Not Throw Away WARNING: Read the Owner's Manual and fol low all W arnings and Safety In struc tions. F ail ure to do so can result in serious injury .
2 IMPORT ANT Safe Operation Practices for W alk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. F ailure to observe the following safety instructions could result in serious injury . WARNING: This snow thrower is for use on sidewalks, driveways and other ground level surfaces.
3 6. When cleaning, repairing or inspecting the snow thrower , stop the engine and make certain the collector/impel- ler and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine.
4 P ARTS P ACKED SEP ARA TEL Y IN CARTON (1) DISCHARGE CHUTE (3) RET AINER SPRINGS (169675) (1) TRACTION DRIVE CONTROL ROD (2) SHEAR BOL TS 1/4-20 x 1-3/4 (198636) (2) SP ACERS (198638) (2) L OCKNUTS .
5 AS SEMBL Y / PRE-OPERA TION NOTE: The multi-wrench may be used for assembly of the chute rotator head to snow thrower and making ad just ments to the skid plates. UNFOLD UPPER HANDLE 1. Raise upper handle to the operating position and tight en handle knobs securely .
6 AS SEMBL Y / PRE-OPERA TION INST ALL DISCHARGE CHUTE / CHUTE ROT A TER HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotater head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower .
7 OPERA TION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERA TING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments.
8 FUEL SHUT -OFF VAL VE ON / OFF SWITCH MUF FLER GAS O LINE FILLER CAP SAFETY IGNITION KEY CHOKE CON- TROL PRIM ER RECOIL ST ARTER HANDLE OPERA TION Choke control - used for starting a cold engine. Drive speed control lever - used to select forward or reverse motion and speed of snow thrower .
9 The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your snow thrower or performing any ad just- ments or repairs. We recommend standard safe ty glasses or a wide vision safety mask worn over spectacles.
10 TO MOVE FORWARD AND BACK WARD (See Fig. 15) SELF-PROPELLING, forward and reverse movement of the snow thrower , is controlled by the traction drive control lever located on the left side handle. • Squeeze traction drive control lever to handle to en gage the drive system.
11 WARNING: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. CAUTION: Alcohol blended fuels (called gas o - hol or using ethanol or methanol) can attract moisture which leads to separation and for ma - tion of acids dur ing storage.
12 OPERA TION TO ST ART ENGINE • Be sure fuel shut-off valve is in the “OPEN” position. Y our snow thrower engine is equipped with a recoil starter . COLD ST ART 1. Insert safety ignition key (packed separately in parts bag) into ignition slot until it clicks.
13 MAINTENANCE LUBRICA TION CHART GENERAL REC OM MEN DA TIONS The warranty on this snow thrower does not cover items that have been sub ject ed to operator abuse or negligence. T o receive full value from the warranty , operator must maintain snow thrower as in struct ed in this manual.
14 MAINTENANCE BEL TS Check belts for deterioration and wear after every 50 hours of operation and replace if necessary . The belts are not ad just able. Replace belts if they begin to slip from wear . (See “TO REMOVE BEL T COVER” in the Service and Adjustments section of this manual).
15 SERVICE AND ADJUSTMENTS WARNING: T o avoid serious injury , before performing any service or ad just ments: 1. Be sure the on/off switch is in the OFF position. 2. Remove safety ignition key . 3. Make sure the augers and all mov ing parts have completely stopped.
16 SERVICE AND ADJUSTMENTS 8. RELIEVE TENSION ON TRACTION DRIVE BEL T IDLER and remove traction drive belt from around pulleys. HINT : Insert a 3/8" drive ratchet (in the “ON” position) into the square hole in idler arm and rotate ratchet clockwise to relieve tension.
17 STORAGE Immediately prepare your snow thrower for storage at the end of the season or if the unit will not be used for 30 days or more. WARNING: Never store the snow thrower with gaso line in the tank in side a build ing where fumes may reach an open flame, spark or pilot light as on a fur nace, water heater , clothes dryer or gas ap pli ance.
18 TROUBLESHOOTING Does not start 1. Fuel shut-off valve (if so 1. T urn fuel shut-off valve to OPEN position. equipped) in OFF position. 2. Safety ignition key 2. Insert safety ignition key . is not inserted. 3. Out of fuel. 3. Fill fuel tank with fresh, clean gasoline.
19 SERVICE NOTES.
20 2 (EXPLODED) 2 10 9 1 11 11 3 12 12 4 13 14 15 17 8 7 11 5 6 11 16 18 35 19 21 22 23 24 25 23 22 21 20 36 26 27 28 30 29 31 31 32 33 34 01.07.004-B REP AIR P ARTS SNOW THROWER - - MODEL NUMBER PR208 (96192002100) AUGER HOUSING / IMPELLER ASSEMBL Y NOTE: All component dimensions given in U.
21 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO .
22 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO .
23 KEY P ART NO . NO . DESCRIPTION 1 2 3 4 4 3 01.11.001-A KEY P ART NO . NO . DESCRIPTION NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
24 KEY P ART NO . NO . DESCRIPTION NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
25 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO .
26 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO .
27 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO .
28 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO .
29 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO .
30 01.02.006-E 31 29 28 26 27 26 25 30 24 24 4 41 40 40 3 6 5 76 8 9 76 10 11 12 11 9 9 76 13 37 39 76 36 76 38 76 15 14 16 20 19 21 44 17 18 32 33 34 33 42 24 22 24 4 43 50 49 51 52 53 54 55 56 67 49.
31 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO .
32 KEY P ART NO . NO . DESCRIPTION NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
33 KEY P ART NO . NO . DESCRIPTION NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
34 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO .
35 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . REP AIR P ARTS SNOW THROWER - - MODEL NUMBER PR208 (96192002100) WHEELS KEY P ART NO .
36 KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION REP AIR P ARTS SNOW THROWER - - MODEL NUMBER PR208 (96192002100) BAG OF P ARTS NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.
37 KEY P ART NO . NO . DESCRIPTION NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
38 SERVICE NOTES.
39 SERVICE NOTES.
LIMITED W ARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship.
An important point after buying a device Poulan 421602 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Poulan 421602 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Poulan 421602 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Poulan 421602 you will learn all the available features of the product, as well as information on its operation. The information that you get Poulan 421602 will certainly help you make a decision on the purchase.
If you already are a holder of Poulan 421602, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Poulan 421602.
However, one of the most important roles played by the user manual is to help in solving problems with Poulan 421602. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Poulan 421602 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
