Instruction/ maintenance manual of the product 421102 Poulan
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OWNER'S MANUAL MODEL NUMBER: 961940007 SNOW THROWER Always W ear Eye Protection During Operation IMPORT ANT MANU AL Do Not Throw Away WARNING: Read the Owner's Manual and fol low all W arnings and Safety In struc tions. F ail ure to do so can result in serious injury .
2 IMPORT ANT Safe Operation Practices for W alk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. F ailure to observe the following safety instructions could result in serious injury . WARNING: This snow thrower is for use on sidewalks, driveways and other ground level surfaces.
3 PRODUCT SPECIFICA TIONS Gasoline Capacity 4.0 Quarts and T ype: Unleaded Regular only Oil T ype SAE 30 (above 40°F) (API SG–SL): SAE 5W -30 or 10W -30 (0° to +40°F) SAE 0W -30 (below 0°F) Oil Capacity: 21 Ounces Spark Plug: Champion RJ19LM (Gap: .
4 P ARTS P ACKED SEP ARA TEL Y IN CARTON (1) POWER CORD (198563) (1) DISCHARGE CHUTE (2) SHEAR BOL TS 1/4-20 x 1-3/4 (198636) (2) SP ACERS (198638) (1) WASHER 3/8 (19131316) (1) L OCKNUT 5/16-18 (7511.
5 AS SEMBL Y / PRE-OPERA TION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower . Reading the entire manual will familiarize you with the unit, which will assist you in assembly , operation and maintenance of the product.
6 AS SEMBL Y / PRE-OPERA TION AUGER CONTROL ROD CONTROL ARM RUBBER SLEEVE L OOP OPENING UP FIG. 5 INST ALL AUGER CONTROL ROD (See Figs. 5 and 6) The auger control rod has the short loop on the end of the spring as shown. 1. Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown.
7 AS SEMBL Y / PRE-OPERA TION INST ALL DISCHARGE CHUTE / CHUTE ROT A TER HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotater head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower .
8 OPERA TION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERA TING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments.
9 MEETS A.N.S.I. SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National Standards Institute. FIG. 10 OPERA TION Drive speed control lever - used to select forward or reverse motion and speed of snow thrower .
10 OPERA TION TO CONTROL SNOW DISCHARGE (See Fig. 14) WARNING: Snow throwers have ex- posed rotating parts, which can cause severe injury from contact, or from ma- terial thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.
11 TO MOVE FORWARD AND BACK WARD (See Fig. 17) SELF-PROPELLING, forward and reverse movement of the snow thrower , is controlled by the traction drive control lever located on the left side handle. • Squeeze traction drive control lever to handle to en gage the drive system.
12 TO ADJUST SKID PL A TES (See Fig. 19) NOTE: The wrench provided in your parts bag may be used to adjust the skid plates. Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the ground surface.
13 TO ST ART ENGINE • Be sure fuel shut-off valve is in the “OPEN” position. Y our snow thrower engine is equipped with both a 120 V olt A.C. electric starter and a recoil starter . The electric starter is equipped with a three-wire power cord and plug and is designed to operate on 120 V olt A .
14 MAINTENANCE LUBRICA TION CHART GENERAL REC OM MEN DA TIONS The warranty on this snow thrower does not cover items that have been sub ject ed to operator abuse or negligence. T o receive full value from the warranty , operator must maintain snow thrower as in struct ed in this manual.
15 MAINTENANCE SNOW THROWER Always observe safety rules when performing main te nance. TIRES • Maintain proper air pressure in both tires (14–17 P .
16 SERVICE AND ADJUSTMENTS WARNING: T o avoid serious injury , before performing any service or ad- just ments: 1. Be sure throttle is in STOP position. 2. Remove safety ignition key . 3. Make sure the augers and all mov ing parts have completely stopped.
17 SERVICE AND ADJUSTMENTS TO REPL ACE BEL TS (See Fig. 23) The auger and traction drive belts are not adjustable. If the belts are damaged or begin to slip from wear , they should be replaced. It is recommended that the belt(s) be replaced by a qualified service center .
18 STORAGE Immediately prepare your snow thrower for storage at the end of the season or if the unit will not be used for 30 days or more. WARNING: Never store the snow thrower with gaso line in the tank in side a build ing where fumes may reach an open flame, spark or pilot light as on a fur nace, water heater , clothes dryer or gas ap pli ance.
19 TROUBLESHOOTING Does not start 1. Fuel shut-off valve (if so 1. T urn fuel shut-off valve to OPEN position. equipped) in OFF position. 2. Safety ignition key 2. Insert safety ignition key . is not inserted. 3. Out of fuel. 3. Fill fuel tank. 4. Throttle in STOP position.
20 REP AIR P ARTS SNOW THROWER - MODEL 961940007 (96194000700) AUGER HOUSING / IMPELLER ASSEMBL Y 2 (EXPLODED) 2 10 9 1 11 11 3 12 12 4 13 14 15 17 8 7 11 5 6 11 16 18 35 19 21 22 23 24 25 23 22 21 20 36 26 27 28 30 29 31 31 32 33 34 01.
21 REP AIR P ARTS SNOW THROWER - MODEL 961940007 (96194000700) AUGER HOUSING / IMPELLER ASSEMBL Y NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
22 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . 1 2 3 (5x) 4 (5x) 01.
23 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO .
24 KEY P ART NO . NO . DESCRIPTION REP AIR P ARTS SNOW THROWER - MODEL 961940007 (96194000700) CONTROL P ANEL / DISCHARGE CHUTE 1 2 4 6 6 *11 *12 *8 *9 *13 *10 3 5 7 14 15 01.
25 REP AIR P ARTS SNOW THROWER - MODEL 961940007 (96194000700) CONTROL P ANEL / DISCHARGE CHUTE 1 2 2 *3 *6 *6 *4 *5 01.09.007-A 1 420337 LEVER/CABLE ROT A TOR AS SEMBL Y 2 17501010 SCREW 10 − 24 X .625 *3 420678 ROT A TOR HEAD *4 420677 ROT A TOR PIVOT BRACKET *5 420675 PULLEY PIVOT *6 420674 CABLE ASSEMBL Y NOTES: 1.
26 REP AIR P ARTS SNOW THROWER - MODEL 961940007 (96194000700) HANDLES KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION 1 2 3 3 5 5 3 4 5 5 01.08.004-A 1 2 3 4 5 6 01.08.007-B NOTE: All component dimensions given in U.S. inches. 1 inch = 25.
27 REP AIR P ARTS SNOW THROWER - MODEL 961940007 (96194000700) HANDLES NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
28 REP AIR P ARTS SNOW THROWER - MODEL 961940007 (96194000700) HANDLES NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
29 REP AIR P ARTS SNOW THROWER - MODEL 961940007 (96194000700) HANDLES KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION 1 2 3 4 5 4 5 7 6 01.10.007-B 1 2 4 4 4 4 3 3 01.05.002-A NOTE: All component dimensions given in U.S. inches. 1 inch = 25.
30 REP AIR P ARTS SNOW THROWER - MODEL 961940007 (96194000700) DRIVE 01.02.003-B 31 29 28 26 27 26 25 30 24 24 4 41 40 40 3 6 5 4 8 9 4 10 11 12 11 9 9 4 13 37 39 4 36 4 38 4 15 14 16 20 19 21 44 17 1.
31 REP AIR P ARTS SNOW THROWER - MODEL 961940007 (96194000700) DRIVE KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.
32 REP AIR P ARTS SNOW THROWER - MODEL 961940007 (96194000700) DRIVE NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
33 REP AIR P ARTS SNOW THROWER - MODEL 961940007 (96194000700) CHAS SIS / ENGINE / PULLEYS NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
34 REP AIR P ARTS SNOW THROWER - MODEL 961940007 (96194000700) CHAS SIS / ENGINE / PULLEYS NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
35 REP AIR P ARTS SNOW THROWER - MODEL 961940007 (96194000700) WHEELS 2 2 1 3 4 5 6 7 8 9 10 11 12 13 14 13 14 12 11 10 9 8 7 6 5 4 3 1 2 2 23 17 19 20 16 18 24 22 21 23 22 15 18 17 16 20 19 21 01.15.001-A NOTE: All component dimensions given in U.S. inches.
36 REP AIR P ARTS SNOW THROWER - MODEL 961940007 (96194000700) WHEELS NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
37 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
38 REP AIR P ARTS SNOW THROWER - MODEL 961940007 (96194000700) DECALS 1 2 4 9 12 6 11 10 5 3 1 KEY P ART NO . NO. DESCRIPTION 1 181037 DECAL, DANGER 2 199302 DECAL, POUL AN, 11 HP / 30" 3 181035 .
39 SERVICE NOTES.
LIMITED W ARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship.
An important point after buying a device Poulan 421102 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Poulan 421102 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Poulan 421102 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Poulan 421102 you will learn all the available features of the product, as well as information on its operation. The information that you get Poulan 421102 will certainly help you make a decision on the purchase.
If you already are a holder of Poulan 421102, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Poulan 421102.
However, one of the most important roles played by the user manual is to help in solving problems with Poulan 421102. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Poulan 421102 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
