Instruction/ maintenance manual of the product 416804 Poulan
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OWNER'S MANUAL MODEL NUMBER: 96192001902 SNOW THROWER Always W ear Eye Protection During Operation IMPORT ANT MANU AL Do Not Throw Away WARNING: Read the Owner's Manual and fol low all W arnings and Safety In struc tions. F ail ure to do so can result in serious injury .
2 IMPORT ANT Safe Operation Practices for W alk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. F ailure to observe the following safety instructions could result in serious injury . WARNING: This snow thrower is for use on sidewalks, driveways and other ground level surfaces.
3 CONGRA TUL A TIONS on your purchase of a new snow thrower . It has been designed, engineered and man u - fac tured to give best possible dependability and per for - mance. Should you experience any problem you cannot easily remedy , please contact your nearest authorized service center .
4 P ARTS P ACKED SEP ARA TEL Y IN CARTON.
5 Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower . Reading the entire manual will familiar- ize you with the unit, which will assist you in assembly , operation and maintenance of the product.
6 AS SEMBL Y / PRE-OPERA TION INST ALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4) The traction drive control rod has the long loop on the end of the spring as shown. 1. Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown.
7 AS SEMBL Y / PRE-OPERA TION INST ALL DISCHARGE CHUTE / CHUTE ROT A TOR HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotator head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower .
8 OPERA TION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERA TING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments.
9 OPERA TION Throttle/engine control - used to se lect either F AST or SL OW engine speed and to STOP the engine. T raction drive control lever - used to engage power -pro- pelled for ward or reverse motion of snow thrower . Auger control lever - used to engage auger motion (throw snow).
10 TO CONTROL SNOW DISCHARGE (See Fig. 14) WARNING: Snow throwers have ex- posed rotating parts, which can cause severe injury from contact, or from ma- terial thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.
11 • Squeeze traction drive control lever to handle to en gage the drive system. • Release traction drive control lever to stop the forward or reverse movement of the snow thrower . SPEED and DIRECTION are controlled by the drive speed control lever .
12 BEFORE ST ARTING THE ENGINE CHECK ENGINE OIL LEVEL (See Fig. 21) The engine on your snow thrower has been shipped, from the factory , already filled with oil.
13 TO ST ART ENGINE • Be sure fuel shut-off valve is in the “OPEN” position. Y our snow thrower engine is equipped with both a 120 V olt A.C. electric starter and a recoil starter . The electric starter is equipped with a three-wire power cord and plug and is designed to operate on 120 V olt A .
14 SAE 5W -30 Motor Oil See “ENGINE” in Maintenance section General Purpose Grease GENERAL REC OM MEN DA TIONS The warranty on this snow thrower does not cover items that have been sub ject ed to operator abuse or negligence. T o receive full value from the warranty , operator must maintain snow thrower as in struct ed in this manual.
15 MAINTENANCE AUGER GEAR CASE • The gear case was filled with lubricant to the proper level at the factory . The only time the lubricant needs attention is if service has been performed on the gear case. • If lubricant is required, use only Ronex ED #1 grease.
16 3. Align holes in impeller hub with holes in impeller shaft and install two (2) new 1/4-20 x 1-5/8" capscrew/shear bolts. Install 1/4-20 locknuts and tighten securely . CAUTION: Do not substitute. Use only original equip ment capscrew/shear bolts as sup plied with your snow thrower .
17 SERVICE AND ADJUSTMENTS be replaced. It is recommended that the belt(s) be replaced by a qualified service center . NOTE: It is recommended that both the auger and traction drive belt be replaced at the same time.
18 SERVICE AND ADJUSTMENTS STORAGE Immediately prepare your unit for storage at the end of the season or if the unit will not be used for 30 days or more.
19 Does not start 1. Fuel shut-off valve (if so 1. T urn fuel shut-off valve to OPEN position. equipped) in OFF position. 2. Safety ignition key 2. Insert safety ignition key . is not inserted. 3. Out of fuel. 3. Fill fuel tank. 4. Throttle in STOP position.
20 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) AUGER HOUSING / IMPELLER ASSEMBL Y 6 6 5 9 9 12 7 7 8 6 11 57 10 10 13 4 14 16 15 36 37 50 47 42 42 44 27 27 43 43 46 38 45 41 40 39 34 3.
21 KEY P ART NO . NO. DESCRIPTION 1 182516 Bar , Weight 2 751153 Nut, Hex, Flangelock 5/16-18 3 72110510 Bolt, Carriage 5/16-18 x 1/2 4 191079 Pulley , Impeller 5 188909 Bearing Assembly , Flange 6 15.
22 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) CONTROL P ANEL / DISCHARGE CHUTE 3 2 1 2 6 19 2 2 26 28 27 27 25 20 29 7 4 5 6 8 8 16 18 17 10 14 3 13 15 9 11 12 22 23 22 23 31 32 30.
23 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) CONTROL P ANEL / DISCHARGE CHUTE KEY P ART NO . NO. DESCRIPTION 1 414280 Knob, Lever 2 17501010 Screw #10-24 x 5/8 3 198475 Control Assem.
24 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) HANDLES 34 37 42 10 15 23 22 27 27 22 15 32 31 32 30 31 38 39 7 6 36 2 5 5 5 1 8 28 28 9 18 19 26 24 24 25 5 5 40 12 11 15 11 15 16 17 16.
25 KEY P ART NO . NO. DESCRIPTION 1 412682X479 Lever , Auger Control, RH 2 412681X479 Lever , T raction Drive Control, LH 5 169675 Retainer , Hairpin 6 17060408 Screw , Hex Head 1/4-20 x 3/4 7 412677 .
26 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) DRIVE 4 4 4 4 4 2 2 43 11 1 1 22 5 5 5 2 2 20 41 21 17 13 3 6 14 19 18 18 15 24 36 35 34 37 31 9 12 23 26 29 25 4 4 33 28 32 27 44.
27 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) DRIVE NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
28 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) CHAS SIS / ENGINE / PULLEYS 6 19 17 10 21 22 23 2 3 4 6 42 8 9 12 13 15 27 26 25 24 18 7 20 14 5 40 46 44 49 50 51 52 35 34 33 38 37 39 4.
29 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) CHAS SIS / ENGINE / PULLEYS NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty .
30 REP AIR P ARTS SNOW THROWER - MODEL PP11530ES (96192001902) WHEELS / DECALS 32 30 32 30 15 18 17 19 13 20 11 27 27 19 16 20 11 11 11 11 14 15 12 13 18 14 12 4 4 31 34 34 2 3 21 33 22 23 24 25 26 28.
31 KEY P ART NO . NO. DESCRIPTION 1 196752X421 Wheel Assembly , 16", Power Steering, LH 2 155443 Pin, Klik 1/4 3 405161 Cover , Power Steering 4 184471 Screw , Hex Head #10-24 x 1/2 7 17060410 Ca.
LIMITED W ARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship.
An important point after buying a device Poulan 416804 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Poulan 416804 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Poulan 416804 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Poulan 416804 you will learn all the available features of the product, as well as information on its operation. The information that you get Poulan 416804 will certainly help you make a decision on the purchase.
If you already are a holder of Poulan 416804, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Poulan 416804.
However, one of the most important roles played by the user manual is to help in solving problems with Poulan 416804. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Poulan 416804 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center