Instruction/ maintenance manual of the product 180241 Poulan
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OWNER'S MANUAL MODEL: PR185H42STE LAWN TRACTOR ALWAYS WEAR EYE PROTECTION DURING OPERATION WARNING: Read this Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. IMPORTANT MANUAL Do Not Throw Away 180241 Rev.
2 Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
3 Safe Operation Practices for Ride-On Mowers SAFETY RULES • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary.
4 GASOLINE CAPACITY 2.0 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/ FILTER 4.0 PIN TS W/O FILTER 3.75 PINTS SPARK PLUG: CHAMPION RC12YC (GAP: .040") GROUND SPEED (MPH): Forward: 0-5.
5 UNASSEMBLED PARTS (1) Large Flat Washer (1) Locknut 5/16-18 (1) Hex Bolt 5/16-18 x 1-1/4 (1) Hex Bolt 3/8-16 x 1 (1) Lock washer 3/8 Steering Wheel Insert Steering Sleeve Steering Wheel (1) Knob (1).
6 ASSEMBL Y T OOLS REQUIRED FOR ASSEMBL Y A socket wrench set will make assembly easier. Standard wrench sizes are listed. Utility knife Pliers (1) 9/16" wrenches Tire pressure gauge (2) 1/2" wrenches When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).
7 ASSEMBL Y TO ROLL TRACTOR OFF SKID (See Operation section, page 10, for location and function of controls) • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal.
8 ASSEMBL Y CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC- TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed.
9 OPERA TION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENG.
10 OPERA TION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
11 OPERA TION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
12 OPERA TION TO OPERATE ON HILLS CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position.
13 OPERA TION TO START ENGINE (See Fig. 5) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Be sure freewheel control is in the transmission engaged position.
14 FIG. 10 MOWING TIPS • Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut.
15 MULCHING MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed.
16 CUST OMER RESPONSIBILITIES B EF O R E E A C H U S E T R A C T 0 R Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil (with oil filter) Replace.
17 CUST OMER RESPONSIBILITIES BLADE REMOVAL (See Fig. 12) • Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown.
18 CUST OMER RESPONSIBILITIES V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling.
19 CUST OMER RESPONSIBILITIES MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first.
20 SER VICE AND ADJUSTMENTS TRACT OR TO REMOVE MOWER (See Fig. 18) Mower will be easier to remove from the right side of tractor. • Place attachment clutch in “DISENGAGED” position. • Move attachment lift lever forward to lower mower to its lowest position.
21 SER VICE AND ADJUSTMENTS NUT "E" "D" "D" MANDREL FIG. 21 NUT "F" FRONT LINKS FIG. 22 FRONT-TO-BACK ADJUSTMENT (See Figs.
22 SER VICE AND ADJUSTMENTS TO ADJUST BRAKE (See Fig. 24) Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted.
23 SER VICE AND ADJUSTMENTS TO REMOVE WHEEL FOR REPAIRS (See Fig. 27) • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble.
24 SER VICE AND ADJUSTMENTS FIG. 29 FIG. 30 NEGATIVE TERMINAL POSITIVE TERMINAL NEGATIVE TERMINAL POSITIVE TERMINAL CHARGED BATTERY CABLES CHASSIS FIG. 28 TO START ENGINE WITH A WEAK BATTERY (See Fig. 28) CAUTION: Lead-acid batteries generate explosive gases.
25 ENGINE TO ADJUST THROTTLE CONTROL CABLE (See Fig. 32) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move throttle control lever to fast position.
26 ST ORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark.
27 PROBLEM CAUSE CORRECTION TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start.
28 PROBLEM CAUSE CORRECTION TROUBLESHOOTING POINTS Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not when operator leaves seat corrected, contact an authorized service center/ with attachment clutch department.
29 BATTERY FUSE IGNITION SWITCH RED RED RED BLACK IGNITION UNIT HEADLIGHTS REMOVABLE CONNECTIONS BLACK BLACK BLACK WHITE WHITE WHITE RED BLACK ORANGE BLACK BROWN BLACK BLACK BLACK STARTER M SEAT SWITC.
30 TRACTOR - - MODEL NUMBER PR185H42STE ELECTRICAL 28 29 26 24 42 43 27 27 25 41 27 27 40 33 90 30 8 2 1 27 D . C . A M P E R E S 45 16 16 22 21 52.
31 TRACTOR - - MODEL NUMBER PR185H42STE ELECTRICAL KEY P ART N O . N O . DESCRIPTION 1 144927 B a t t e r y 2 74760412 B o l t Hex Hd 1/4-20unc X 3/4 8 176689 Box Battery Fender 1 6 176138 S w itch In.
32 TRACTOR - - MODEL NUMBER PR185H42STE CHASSIS 26 25 58 219 20 219 23 64 208 13 208 11 1 3 2 9 208 208 5 5 207 3 3 3 142 3 3 3 142 17 29 28 12 51 57 53 52 54 55 145 37 3 37 24 26 25 3 31 24 30 35 3 2.
33 TRACTOR - - MODEL NUMBER PR185H42STE CHASSIS KEY P ART N O . N O . DESCRIPTION 1 174619 Chassis 2 176554 Drawbar 3 17060612 S c r e w 3/ 8 -1 6 X .7 5 5 155272 Bumper Hood/Dash 9 168337X012 Dash P/.
34 TRACTOR - - MODEL NUMBER PR185H42STE DRIVE 66 29 28 32 30 52 32 59 38 61 41 53 35 55 36 62 35 36 22 39 34 16 1 77 77 30 52 56 64 65 212 63 116 70 57 96 26 25 19 24 26 26 76 78 75 74 27 26 15 37 51 .
35 TRACTOR - - MODEL NUMBER PR185H42STE DRIVE KEY P ART N O . N O . DESCRIPTION KEY P ART N O . N O . DESCRIPTION 1 - - - - - - Transaxle Hydro Gear 314-0510 (Order Parts From Transaxle Manufacturer) .
36 TRACTOR - - MODEL NUMBER PR185H42STE STEERING ASSEMBLY 5 5 4 3 43 6 43 8 10 40 32 11 8 6 87 46 46 8 6 87 29 88 71 17 43 91 2 1 41 42 37 36 37 38 39 44 51 54 33 35 34 68 67 67 67 13 65 68 15 15 15 2.
37 TRACTOR - - MODEL NUMBER PR185H42STE STEERING ASSEMBLY KEY P AR T N O . N O . DESCRIPTION 1 159944X428 W heel Steering 2 172393 A x l e A s m C a s t I r o n L T 3 169840 S p i n d l e A s m L H 4 .
38 TRACTOR - - MODEL NUMBER PR185H42STE SEAT ASSEMBLY 1 171683 S e a t 2 140551 B racket Pivot Seat 8 720 3 71110616 B olt Fin Hex 3/8-16unc X 1 4 19131610 W asher 13/32 X 1 X 10 Ga 5 145006 C l i p Push-In 6 73800600 N u t Hex w/Ins. 3/8-16 Unc 7 124181X S p r i n g Seat Cprsn 2 250 Blk Zi 8 17000616 S crew 3/8-16 x 1.
39 TRACTOR - - MODEL NUMBER PR185H42STE DECALS NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm KE Y PART NO. N O. DESCRIPTION 6 2 1 5,8 4,10 3,9 11 7 WHEELS AND TIRES KEY P AR T N O .
40 TRACTOR - - MODEL NUMBER PR185H42STE ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 10 62 6 5 72 13 26 25 4 8 17 14 38 15 16 17 3 81 23 45 44 46 32 31 37 33 33 41 112 40.
41 TRACTOR - - MODEL NUMBER PR185H42STE ENGINE KEY P AR T N O . N O . DESCRIPTION NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 1 170771 Control, Throttle 2 17720408 S c r e w H e x Thd Cut 1/4-20 x 1/2 3 - - - - - - - Engine Briggs Model 407777 (Order Parts from Engine Mfg.
42 15 14 13 11 10 9 8 16 68 37 30 31 32 33 146 148 145 150 45 144 147 147 142 149 142 49 50 51 54 52 53 55 56 34 1 46 44 21 22 24 25 26 27 2 28 29 23 21 21 21 18 18 20 2 48 59 19 4 3 129 92 131 130 92.
43 TRACTOR - - MODEL NUMBER PR185H42STE MOWER DECK KEY P ART N O . N O . DESCRIPTION KEY P ART N O . NO. DESCRIPTION 1 165892X421 Mower Deck Assembly, 42" 2 72140506 B o l t 3 138017 Bracket Asm Fr.
44 TRACTOR - - MODEL NUMBER PR185H42STE MOWER LIFT 36 15 20 16 17 18 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 23 24 25 27 28 29 30 50 26 37 41 40 38 12 11 31 32 31 32 19 19 13 13 13 13 49.
45 TRACTOR - - MODEL NUMBER PR185H42STE MOWER LIFT 1 159460 W ire Asm Inner/Sprg W/plunger LT 2 159471 S haft Asm Lift RH w/Inf 3 105767X P i n G roove 1 500 Zinc 4 12000002 E R i n g #5133-62 5 19211.
46 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship.
47 15 DEGREES MAX. F O L D A L O N G D O T T E D L IN E T H IS IS A 1 5 D E G R E E S L O P E ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face.
Y our POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENT PARTS: 1.
An important point after buying a device Poulan 180241 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Poulan 180241 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Poulan 180241 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Poulan 180241 you will learn all the available features of the product, as well as information on its operation. The information that you get Poulan 180241 will certainly help you make a decision on the purchase.
If you already are a holder of Poulan 180241, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Poulan 180241.
However, one of the most important roles played by the user manual is to help in solving problems with Poulan 180241. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Poulan 180241 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center