Instruction/ maintenance manual of the product TBM 200 LH Polaris
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INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 1of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 POLARIS SERIES TBM 200 LH ( 8" ) TYPE PHO / PBO / PVO ELECTRO-SUBMERSIBLE PUMP PUMP TYPE: TBM 200 LH ( 8" ) TYPE ( ) POLARIS PART NBR.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 2of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 TABLE OF CONTENTS SECTION 1.0 INTRODUCTION SECTION 2.0 WARRANTIES SECTION 3.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 3of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 SECTION 6.0 OPERATION 6.1 PRE START UP CHECK 6.2 PUMP START UP 6.3 PUMP SHUT DOWN 6.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 4of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 1.0 INTRODUCTION Your new Series TBM pump has been designed and manufactur ed to perform for many years with a minimum of maintenance.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 5of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 2.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 6of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 3.0 SAFETY Do not install the equipment other than in accordance with the instructions contained in this manual.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 7of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 4.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 8of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 4.2.2 USED PUMP STORAGE A used pump should be completely disassembled and all parts cleaned and inspected.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 9of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 4.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 10of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 4.6.2 PRIMARY SEAL FLUSH The seal flush / cooling water to the out board mechanical seal is automatically supplied if the pump is running.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 11of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 5.0 ELECTRICAL INSTALLATION 5.1 GENERAL Power supply and electrical work must be as per local and national codes.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 12of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 6.0 OPERATION 6.1 PRE-START UP CHECK A pre-start up check should always be performed prior to putting your pump into service.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 13of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 6.2 PUMP START UP Whenever possible, start the pump in clear liquid to pr ime discharge piping and/or hoses.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 14of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 6.3 PUMP SHUT DOWN Never stop the pump while pumping solids through the system.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 15of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 6.4 TROUBLE SHOOTING 6.4.1 FAULT TR ACING To carry out fault tracing on electrical equi pment, a multi-meter, test lamp and wiring diagram are required.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 16of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 - FAULT SIGNAL AT THE STARTER, PUMP CAN BE STARTED MANUAL LY Check for faulty level-control system co mponents (start or high water sensors).
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 17of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 - PUMP IS EXPECTED TO.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 18of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 - PUMP IS RUNNING WITH REDUCED FLOW This can be caused by either pump and / or system related problems.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 19of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 7.0 WET END INSTALLATION Inspect and inventory all parts before y ou begin assembly.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 20of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 7.1 TBM 200 LH - TYPE PHO Drawing A0207 and A0210 Apply "Never-Seize" to the mot or sha ft end.
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ITEM ITEM ITEM PART NUMBER QTY. DESCRIPTION EXT. DESC.1 MODEL1 MODEL 2 WT.(KG) WT.(lbs) MTL. DWG. # 151 151.200.05.00240 1 KIT, WET END - BASIC TBM 200LH 375.57 826.37 101 101.012.05.00213 1 IMPELLER RH, 5V TBM 200LH PHO, PBO, PVO A532 CL III TP. A C0182 102 102.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 23of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 7.2 TBM 200 LH - TYPE PBO Drawing A0208 and A0211 Apply "Never-Seize" to the mot or sha ft end.
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ITEM ITEM ITEM PART NUMBER QTY. DESCRIPTION EXT. DESC.1 MODEL1 MODEL 2 WT.(KG) WT.(lbs) MTL. DWG. # 151 151.200.05.00240 1 KIT, WET END - BASIC TBM 200LH 375.57 826.37 101 101.012.05.00213 1 IMPELLER RH, 5V TBM 200LH PHO, PBO, PVO A532 CL III TP. A C0182 102 102.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 26of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 7.3 TBM 200 LH - TYPE PVO Drawing A0209 and A0212 Apply "Never-Seize" to the mot or sha ft end.
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ITEM ITEM ITEM PART NUMBER QTY. DESCRIPTION EXT. DESC.1 MODEL1 MODEL 2 WT.(KG) WT.(lbs) MTL. DWG. # 151 151.200.05.00240 1 KIT, WET END - BASIC TBM 200LH 375.57 826.37 101 101.012.05.00213 1 IMPELLER RH, 5V TBM 200LH PHO, PBO, PVO A532 CL III TP. A C0182 102 102.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 29of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 8.0 APPENDIX 8.1 PUMP GENERAL ARRANGEMENT DRAWI NG, TBM 200 LH – PHO, PBO, PVO TBM 200 LH – 40 / 50 / 60 HP MOTOR TBM 200 LH – 75 / 100 / 125 HP MOTOR 8.
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3 When removing impeller warm slightly with a torch and pry impeller off evenly with either small pry bars or a wheel puller . When the submersible pump motor leaves the factory it is ready for installation.
4 With proper application and installation of monitoring devices, periodic inspection of motor seals is not required.
5 CABLE CONNECTOR MOISTURE SENSORS (2) OUTER SEAL OUTER SNAP RING The cable connector assembly may be removed to reconnect the leads without negating the U/L listing or the warranty .
6 Thermostats are automatic reset for use in a normally closed circuit where the thermostat is connected in series with the holding coil of the magnetic starter . Thermostats provide Over T emperature Protection 2" in accordance with NEMA MG 1Ć12.
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8 Normally open load contacts close and normally closed load contacts open when the sensor probes detect the influx of moisture within the motor .
ST ANDARD REPLACEMENT SEAL CROS S REFERENCE PURCHASING SPECIFICATIONS Part No. 64262Ć a Crane T ype Seal T ype Seat Spring Code No. b c d e f g h k m 2 2 1- %.
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ENGINEERING STANDARD PROCE DURE IMPELLER INSTALLATION – TECH BULLETIN 1of 2 DOCUMENT NBR. : PED-016 REVISION: 1 EFFECTIVE DATE: 09-26-2003 0 NEW UJB 08-15-02 1 ADDED250LH UJB 09-26-03 REV ECN CHANGE DESCRIPTION BY APPV’D DATE 1.
ENGINEERING STANDARD PROCE DURE IMPELLER INSTALLATION – TECH BULLETIN 2of 2 DOCUMENT NBR. : PED-016 REVISION: 1 EFFECTIVE DATE: 09-26-2003 0 NEW UJB 08-15-02 1 ADDED250LH UJB 09-26-03 REV ECN CHANGE DESCRIPTION BY APPV’D DATE 2 2 . . 3 3 – – I I m m p p e e l l l l e e r r C C a a p p I I n n s s t t a a l l l l a a t t i i o o n n hreads.
ENGINEERING STANDARD PROCE DURE IMPELLER INSTALLATION – TECH BULLETIN 1of 1 DOCUMENT NBR. : PED-017 REVISION: 0 EFFECTIVE DATE: 09-16-2003 0 NEW UJB 08-15-02 1 ADDED250LH UJB 09-26-03 REV ECN CHANGE DESCRIPTION BY APPV’D DATE 1.
An important point after buying a device Polaris TBM 200 LH (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Polaris TBM 200 LH yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Polaris TBM 200 LH - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Polaris TBM 200 LH you will learn all the available features of the product, as well as information on its operation. The information that you get Polaris TBM 200 LH will certainly help you make a decision on the purchase.
If you already are a holder of Polaris TBM 200 LH, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Polaris TBM 200 LH.
However, one of the most important roles played by the user manual is to help in solving problems with Polaris TBM 200 LH. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Polaris TBM 200 LH along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
