Instruction/ maintenance manual of the product 300 2X4 Polaris
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1 WELCOME Thank you for purcha sing a Polaris vehicle, and welcome to our world- wide family of Polaris owners. W e proudly produce an ex citing line of utility and recreati onal products.
2 POLARIS and POLARIS TH E W A Y OU T are regist ered trademarks of Pola ris Indus- tries Inc. Copyright 2006 Polaris Sales Inc. All inform ation contained within this publication is based on the latest product information at th e time of publication.
3 T ABLE OF CONTENTS Know Y our V ehicle . . . . . . . . . . . . . . . . . . . . . . . 4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 F eatures and Controls . . . . . . . . . . . . . . . . . . . 34 Operation . . . . . . .
4 KNOW Y OUR VEHICLE As the operator of the vehicle, y o u are responsible for your personal safety , the safety of others, and the protection of our environment. Read and understand your owner's manu al, which includes valuable info rma- tion about all aspe cts of your vehicle, incl uding safe operati ng proce- dures.
5 SAFETY Operator Safety The following signal words and symbol s appear throughout this man ual and on your vehicle. Y our safety is involved when these words and sym- bols are used.
6 SAFETY Operator Safety Safety T raining When you purchased your new Quadricycle, your dealer offered a hands-on safety training course. Y ou were also p rovided with printed materials that explain safe operatin g procedures. Review this informa- tion on a regular basis.
7 SAFETY Operator Safety Read and understand all warnings, cautions and operating procedures in this manual and on the safety labels before operating the Quadricycle. Read and understand all warnings, cautions and operating procedures in this manual and on the safety labels before operating the Quadricycle.
8 SAFETY Operator Safety Always wear an approved helmet that fits properly . Wear eye protection (goggles or face shield), gloves, boots, long sleeves and long pants. Never consume al cohol or drug s before or while operating a Quadricycle. Never operate at excessive speeds.
9 SAFETY Operator Safety Always inspect your Quadricycle before each use to verify that it's i n safe operating condition. Follow the inspection and maintenance procedures outlined in this manual. See page 49. Keep both hands on the h andlebars. Keep your feet on the footrests.
10 SAFETY Operator Safety If a Quadricycle ha s been involved in an accident, always have an authorized Polaris dealer inspect the entire vehicle for possible damage, including (but not li mited to) brake, throttle and st eering systems. Never operate on hills too steep for the Quadricycle or fo r your abilities.
11 SAFETY Operator Safety Always follow the procedures outl ined in this manual for braking if you stall or roll backwards whil e climbing a hill. Never back down a hill. See page 26. Always follow the procedures outl ined in this manual for operating over obstacles.
12 SAFETY Operator Safety Always follow the procedures outl ined in this manual for driving in reverse. See page 31. Always use the size and type of tires specified for your Quadricycle. Maintain the proper tire pressure. Never modify a Quadricycle through improper installatio n or use of accessories.
13 SAFETY Operator Safety Never operate the Quadricycle on a frozen body of water . Operating on paved surfaces may seriously affect the handling and control of the Quadricycle and could result in loss of control, accident, and/ or injury . Avoid sudden turns or swift movement of the handlebars.
14 SAFETY Safety Decals and Locations W arning decals have been placed o n the vehicle for your protection. Read and follow the instructions on each decal carefully . If a decal becomes illegible or comes of f, contact your Polaris dealer to purchase a replacement.
15 SAFETY Safety Decals and Locations “No P assenger” W arning WARNING NEVER ride as a passenger . P assengers can cause a loss of control, resu lting in SEVERE INJURY or DEA TH. Tire Pressure/Load Alert TIRE PRESSURE IN PSI (KP a): FRONT 5 (34.5) REAR 5 (34.
16 SAFETY Safe Riding Gear Always wear protective clothing to reduce the chance of injury . Helmet Always wear a helmet that meets or exceeds established safety stan- dards. Approved helmets in the USA and Ca nada bear a U.S. Dep artment of T ransportation (DOT) label.
17 SAFETY Safe Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. When- ever riding a Polaris vehicle, always wear shatterproof goggles o r use a shatterproof helmet face shield. Po laris recommends wearing approved Personal Prot ective Equi pment (PPE) bearing markings such as VESC 8, V -8, Z87.
18 SAFETY Driving Safely Driving Procedures 1. Sit upright. Kee p your feet on th e footrests. K eep both hands on the handlebars. 2. Apply the brake s. 3. Star t the engine and allow it to warm up. 4. Shift the transmission into gear . 5. Check your surro undings and determine your path of travel.
19 SAFETY Driving Safely T urning the V ehicle 1. Before turning, activate a turn signal to alert others of your intentions. Activate the left signal before a left turn.
20 SAFETY Driving Safely Driving on Slippery Surfaces Whenever driving on slippery or loose surfaces such as we t trails, gravel, snow or ice, follow these precautions: 1. Slow down before driv ing onto slippery surfaces. 2. Engage A WD before wheels begin to lose traction (4x4 models).
21 SAFETY Driving Safely Driving Over Obstacles 1. Always check for obstacles before operating in a new area. Serious injury or death can result if your vehicle comes in contact with a hidden obstacle. 2. Be alert. W atch the terrain. Use extra caution.
22 SAFETY Driving Safely Driving Uphill Whenever traveling uphill, follow these precautions: 1. A void steep hills (25 ° maximum). 2. Check the terrain carefully . 3. A void hills with excessively slippery or loose surfaces. 4. Shift your weight uphill.
23 SAFETY Driving Safely Driving Uphill If all forward speed is lost: Keep your weight uphill. If the vehicle begins r olling downhill, never apply engine power . Never apply the brakes aggr essively while r olling backwar ds. Apply the brakes gradually .
24 SAFETY Driving Safely Driving on a Sidehi ll (Sidehilling) A void crossing the side of a hill (sid ehilling) if possible. If sidehilling is necessary , follow these precautions: 1. Slow down. 2. A void hills with excessively slippery or loose surfaces.
25 SAFETY Driving Safely Driving Downhill When driving downhill, follow these precautions: 1. Check the terrain carefully . 2. A void hills with excessively slippery or loose surfaces. 3. Never drive downhill at high speed. 4. Slow down. 5. A void driving downhill at an angle, which can cause the vehicle to pitch sharply to one side.
26 SAFETY Driving Safely T urning Around on a Hill (K - T urn) If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around. 1. Stop the vehicle. Keep your weight uphill. 2. Lock th e hydrau lic parking brake.
27 SAFETY Driving Safely T urning Around on a Hill (K - T urn) 8. Lock the hydraulic parking brake. 9. Remount from the uphill side. Keep your weight uphill. 10. Apply the foot brake. 1 1. With the transmission still in forward, start the engine. 12. Squeeze and release the brake le ver to rele ase the parking brake.
28 SAFETY Driving Safely Driving Through W ater Follow these procedures wh en driving through water: 1. Check water depth and cu rrent before crossing. 2. A void operating in water deeper than the bottom of the footrests. If it's unavoidable, travel slo wly , balance your weigh t carefully and avoid sudden movements.
29 SAFETY Driving Safely Driving Through W ater Always follow the procedures outl ined in this manual for driving through water . Never drive throug h deep or fast-flowing water . If your vehicle becomes fully immersed , and it's impossible to take it to a dealer before starting it, follow the steps described on page 85.
30 SAFETY Driving Safely P arking on an Incline A void parking on an incline. If it' s unavoidable, follow these precau- tions: 1. S top the engine. 2. Place the transmission in P ARK. 3. Always block the rear wheels o n the downhill side. 4. T urn the fuel valve of f.
31 SAFETY Driving Safely Driving in Reverse Follow these precautions whe n operating in reverse: 1. A void backing do wn- hill. 2. Always check for obstacles or people behind the vehicle before backing. 3. Drive slowly . 4. Apply the foot brake lightly for stopping.
32 SAFETY Driving Safely Hauling Cargo WAR N I NG Overloading the vehicl e or carrying or towing cargo improperly can alte r vehicle handling and may cause loss of co ntrol or brake instability . Always follow these pr ecautions when haulin g cargo. • Read and understand the load distribut io n warnings listed on the vehicle warning labels.
33 SAFETY Driving Safely Hauling Cargo T owing Loads T ow ing is approved OFF-ROAD ONL Y . Operating a Quadricycle/trailer combination on public roads is proh ibited. Do not exceed the maximum capacities when towing. Do not tow an y trailer on a grade steeper than 15 ° .
34 FEA TURES AND CONTROLS Switches Mode/Reverse Override Switch Press the switch to toggle through the speedometer display modes (except in reverse). See page 45 . T o gain additional power while opera ting in reverse, press the override switch before opening th e throttle.
35 FEA TURES AND CONTROLS Switches Main Key Switch End all electrical power to the vehicle. LIGHTS ON position turns the headlights on. Star t the engine. The headlights are not on in this position. After starting the engine, release the key switch to the POSITION LIGHTS ON position.
36 FEA TURES AND CONTROLS Switches All Wheel Drive Switch (4x4 Models) See page 44 for all wheel drive information. Hazard W arning Switch Push the hazard warning switch to cause all turn indicators to flash simultaneously . Use this feature to alert others of an emergency or other situation requiring caution.
37 FEA TURES AND CONTROLS Throttle Lever Press the throttle lever to increase engine speed and vehicle movement. Release the lever to reduce engine speed and vehicle movement. Choke The choke assists in starting a cold engine. See page 50. Mirrors Use the mirrors to assist in traffic maneuvers.
38 FEA TURES AND CONTROLS Fo o t B r a k e The all-wheel foot brake is located on the right footrest. The foot brake operates both front and rear brakes. Press the brake pedal down with yo ur foot to engage the all-wheel brakes. If the rear wheels begin to skid or slide while using the foot brake, reduce brake pressure.
39 FEA TURES AND CONTROLS Pa r k i n g B r a k e Locking the P arking Brake 1. Place the transmission in PA R K . 2. Squeeze the brake lever toward the handlebar . 3. Push the parking brake lock forward to engage the lock. 4. Release the brake lever .
40 FEA TURES AND CONTROLS Steering Lock Lock the steering to prevent unauthor ized use or theft of the vehicle. 1. T u rn the handlebars to the full left position. 2. Insert the steering lo ck key and turn it clockwise . 3. Remove the key . 4. Reverse the procedure to unlock the steering.
41 FEA TURES AND CONTROLS Fu e l T a n k C a p Remove the fuel tank cap to add fuel to the fuel tank. Use either leaded or unleaded gaso- line with a minimum pump octane of 87. Do not use E-85 fuel. F uel V alve The fuel valve is located on the bottom of the fuel tank.
42 FEA TURES AND CONTROLS Automatic T ransmission Gear Selector The transmission gear selector is located on the right side of the vehic le. H: High Gear N: Neutral R: Reverse P: Park Whenever the vehicle is left unattended, always place the transmission in P ARK.
43 FEA TURES AND CONTROLS Recoil Starter If the battery is too weak to start the engine , use the recoil starter . Follow the starting procedures on page 50, crank ing the engine with the recoil starter instead of the main key switch. 1. Grasp the recoil starter rope handle tightly .
44 FEA TURES AND CONTROLS All Wheel Drive (A WD) System (4X4 Models) The A WD switch may be turned on or off while the vehicle is mov ing. A WD will not engage until engine speed is below 3100 RPM. A WD remains engaged until the switch is turned off. There is no limit to the length of time the vehicle may remain in A WD.
45 FEA TURES AND CONTROLS Instrument Cluster The instrument cluster mea- sures distance in kilometers (or miles) as well as hours of oper- ation. It also includes a reverse speed limiter function that lim- its vehicle speed to approxi- mately 1 1-14 km/h.
46 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center The rider information center is located in the instrument cluster . All seg- ments will light up for 3 seconds at start-up. 1. Gear Indicator - This indicator displays gear shifter position.
47 OPERA TION F uel Safety WAR N I NG Gasoline is highl y flammable and explosive under certain condition s. • Use extreme caution whenever handli ng gasoline. • Refuel with the en gine stopped. Ref uel outdoors or in a well-ventilated area. • Never fill a fuel container while it's on the vehicle.
48 OPERA TION Break-In P eriod The break-in period for your new Po laris Quadricycle is the first ten hours of operation, or the time it take s to use the first two full tanks of gasoline. No single action on your part will increase the life and perfor- mance of your Quadricycle more th an following the procedu res for a proper break-in.
49 OPERA TION Pre-Ride Checklist Item Remarks P age Foot brake Ensure proper operation 38 Hand brake/lever travel Ensure proper operation 38 73 Brake fluid Ensure proper level 70 F ront suspension Ins.
50 OPERA TION Starting the Engine 1. Position the vehicle on a level surface. 2. Place the transmission in PA R K . ____________ __________ ___________ __________ _____________ 3. T urn the fuel valve on. 4. Sit on the vehicle. NOTE: Do not use the choke if starti ng a warm engine.
51 OPERA TION Starting the Engine 7. T urn the ignition key past the POSITION LIGHTS ON position to engage the starter . Activate the starter for a maximum of five seconds, releasing the key when the engine starts. 8. If the engine does not start, release the starter and wait five seconds.
52 EMIS SION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with gover nmental noise level requi rements. Spark Arrestor Y our Polaris vehicle has a spark arrestor that was designed for on-road and off-road operation.
53 MAINTENANCE P eriodic Maintena nce Chart Maintenance intervals in the following chart are b ased upon average riding conditions and average vehicl e speed of approximately 16 km/h. V ehicles subjected to severe use must be inspected and serviced more frequently .
54 MAINTENANCE P eriodic Maintena nce Chart Maintenance Chart K ey X Perform these operations more of ten for vehicles subjected to severe use. E Emission-related service (Failure to conduct this maintenance will not void the emissions warrant y but may af fect emissions.
55 MAINTENANCE P eriodic Maintena nce Chart Perform all services at whichever main tenance interval is reached first. X Perform these procedures more often fo r vehicles subjected to severe use. E Emission-Related Service Q Have an authorized Polaris dealer perform these services.
56 MAINTENANCE P eriodic Maintena nce Chart Item Maintenance Interval (whichever comes first) Remarks Hours Calendar Miles (Km) X General lubrication 50 H 3 M 500 (800) Lubricate all fittings, pivots, cables, etc.
57 MAINTENANCE P eriodic Maintena nce Chart X Perform these procedures more often fo r vehicles subjected to severe use. E Emission-Related Service Q Have an authorized Polaris dealer perform these services.
58 MAINTENANCE Lubrication Guide Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart be ginning on page 53. Items not listed in the chart should be lubr icated at the General Lubrication interval. Item Lube Method Engine Oil Polaris Premium 4 Synthetic 0W -50 See page 59.
59 MAINTENANCE Engine Oil Oil Recommendations Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Ch art beginning on page 53.
60 MAINTENANCE Engine Oil Oil Level 1. Position the vehicle on a level surface. 2. Place the transmission in P ARK. 3. Star t the engine. Allow it to idle for 30 seconds. 4. S top the engine. 5. Remove the dipstick. W ipe it dr y with a clean cloth. 6.
61 MAINTENANCE Oil and Filter Change 1. Position the vehicle on a level surface. 2. Place the transmission in P ARK. 3. S tart the engine. Allow it to idle for two minutes. 4. S top the engine. 5. Clean the area around the drain plug. 6. Place a drain pan under the vehicle.
62 MAINTENANCE Oil and Filter Change 1 1. P lace towels under the oil filter . Using an oil filter wrench, turn the filter counterclockwise to remove it. 12. Clean the filter sealing area on the engine. 13. Lubricate the filter o-ring. Check to make sure the o-ring is in good condition.
63 MAINTENANCE Oil and Filter Change 15. Remove the dipstick. 16. Add the recommend ed oil. See page 59. 17. Reinstall the dipstick. 18. Star t the engine. Allow it to idle for two minutes. 19. Stop the engine. 20. Check for oil leaks. 21. Check the oil level.
64 MAINTENANCE T ransmission Oil Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on p age 53. Use the recommended oil. Maintain the oil level at the bottom of the fill plug hole. See page 107 for th e part numbers of Polaris products.
65 MAINTENANCE T ransmission Oil Oil Check 1. Position the vehicle on a level surface. 2. Place the transmission in P ARK. 3. Remove the fill plug. Use a 15 mm wrench. 4. Check the oil level. 5. Add the recommend ed oil as needed . Do not overfill. 6.
66 MAINTENANCE T ransmission Oil Oil Change 1. Position the vehicle on a level surface. 2. Place the transmission in P ARK. 3. Remove the fill plug. Use a 15 mm wrench. 4. Place a drain pan und er the gearcase. 5. Remove the drain plug. Use a 15 mm wrench.
67 MAINTENANCE F ront Gearcase (Demand Drive) Fluid Always check and change the demand drive fluid at th e inter- vals outlined in the Periodic Maintenance Chart beginning on page 53. Use the recommended fluid. Use of other fluids may result in improper operation of com- ponents.
68 MAINTENANCE F ront Gearcase (Demand Drive) Fluid Fluid Check 1. Position the vehicle on a level surface. 2. Place the transmission in P ARK. 3. Remove the fill plug. Use an 8 mm Allen wrench. 4. Check the fluid level. 5. Add the recommend ed fluid as needed.
69 MAINTENANCE F ront Gearcase (Demand Drive) Fluid Fluid Change 1. Position the vehicle on a level surface. 2. Place the transmission in P ARK. 3. Remove the fill plug. Use an 8 mm Allen wrench. 4. Place a drain pan under the gearcase. 5. Remove the drain plug.
70 MAINTENANCE Brake Fluid Check brake fluid levels for both brake systems before each ride. Always maintain brake fluid at the recommended leve l. Do not overfill. The brakes should feel firm when they're applied. Spongy or weak brakes may indi cate a fluid leak or low fluid level.
71 MAINTENANCE Brake Fluid Hand Brake The master cylinder is located on the left handle- bar . Maintain the fluid level 6 mm below the top ed ge of the master cylinder . Do not overfill. 1. Position the vehicle on a level surface. Make sure the handlebars are straight.
72 MAINTENANCE Brake Fluid Foot Brake The brake fluid reservoir is located near the foot brake. Maintain the fluid level between the minimum an d maximum marks.
73 MAINTENANCE Brakes The front and rear brakes are hydraulic disc brakes, activated by apply- ing either the hand brake or the foot brak e. Both brak e system s are se lf- adjusting. Brake Inspections Perform the following checks to keep the brake systems in good operat- ing condition.
74 MAINTENANCE T oe Alignment Use the following procedure to check the toe alignment of the vehicle. The recommended toe alignm ent is 3-6 mm toe out. 1. Place the handleba rs in a straight-ahead position. 2. Place stands in front of the vehicle, per- pendicular to the rear tires.
75 MAINTENANCE Steering Assembly Check the steering assembly of the vehicle periodically for loose nuts and bolts. If loose nuts and bolts are found, se e your Polaris dealer for service before operating the vehicle. Side P anel Removal 1. Remove the seat.
76 MAINTENANCE Tires Refer to the specifications section beginning o n page 1 12 for recom- mended tire type, size and pressure. Tire T read Depth Always replace tires when tread depth is worn to 3 mm or less. F ront Wheel Hub Tightening Front wheel bearing tightness and spin dle nut retention are critical com- ponent operations.
77 MAINTENANCE Tires Wheel Removal/Installation 1. Position the vehicle on a level surface. 2. Place the transmission in P ARK. 3. Loosen the wheel nuts slightly . 4. Place a suitable stand under the footrest frame to raise the whee l slightly off the ground.
78 MAINTENANCE Air Filter/Breather Filter Always clean and replace the air and br eather filters at the intervals out- lined in the Periodic Maintena nce Chart beginning on page 53. 1. Position the vehicle on a level surface. 2. Place the transmission in P ARK.
79 MAINTENANCE Lights Headlight Beam Adjustment The headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the adjustment. 1. Position the vehicle on a level su rface with the headlight approxi- mately 7.6 m from a wall.
80 MAINTENANCE Lights Headlight/Position Light Lamp Replacement When servicing a halogen lamp, do not touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Hold the plastic part of the lamp.
81 MAINTENANCE Lights T aillight/Brakelight Lamp Replacement 1. From the rear of the brake- light, remove the two screws holding the lens cover in place. Remove the lens cover . 2. Remove the lamp and replace it with a new lamp. 3. T est the light for proper operation.
82 MAINTENANCE Recoil Housing Always drain the recoil ho using after operating the vehicle in wet conditions. Drain the ho using before storing the vehicle. Make sure the housing is completely dry before reinstalling the drain plug. 1. Place the transmission in P ARK.
83 MAINTENANCE Spark Plugs Spark Plug Recommendations Refer to the specifications section beginni ng on page 1 12 for the recom- mended spark plug t ype and gap for your vehicle. T orque spark plugs to specification. 1. Remove the left side p anel. See page 75.
84 MAINTENANCE Spark Plugs Spark Plug Inspection Spark plug condition is i ndicative of engine operation. Check the spark plug firing end condition after the en gine has been warmed up and the vehicle has been driven at higher speeds. Immediately check the spark plug for correct color .
85 MAINTENANCE V ehicle Immersion If your vehicle has bee n totally submerged in water and it's impossible to have it serviced before further operation, perform the following procedure. 1. Move the vehicle o ut of the water . 2. T urn the fuel valve off.
86 MAINTENANCE V ehicle Immersion 6. T urn the ignition key past the POSITION LIGHTS position to engage the starter . Engage the starter for only 2-3 seconds. 7. T ighten the carburetor drain screw . 8. Dry the spark plug. Reinstall the plug or install a new plug.
87 MAINTENANCE Spark Arrestor Occasionally , the spark arrestor may accumulate carbon, which can restrict the exhaust if left unattended. Pur ge the spark arrestor . 1. Position the vehicle on a level surface. 2. Place the transmission in P ARK. 3. Remove the arrestor clean-out plu g from the bottom of the muffl er .
88 MAINTENANCE PVT System PVT Drying If water is ingested into the PVT system, dry it before operating the vehicle. 1. Move the vehicle o ut of the water . 2. Place the transmission in PA R K . WAR N I NG Do not modify any component of the PVT system.
89 MAINTENANCE PVT System PVT Drying 3. Remove the PVT drain plug. Use a 17 mm wre nch, a fl at screw- driver , or the spark plug wrench. 4. Allow the water to drain com- pletely . Reinstall the drain plug. 5. Start the engine. Place the trans- mission in P ARK.
90 MAINTENANCE Battery Y our vehicle may have either a sealed battery , which requires little maintenance, or a conventional battery . A se aled battery can be identi- fied by its flat covers on the top of the battery . A conventional battery has six filler caps on the top of the battery .
91 MAINTENANCE Battery Battery Removal 1. Place the transmission in P ARK. 2. Open the front cover . 3. Disconnect the battery hold- down strap. 4. On conventional batteries, remove the batte ry vent tube. 5. Disconnect the black (nega- tive) battery cable first.
92 MAINTENANCE Battery Battery Installation 1. Ensure that the battery is fully char ged. 2. Place the battery in th e battery holder . 3. W ith conventional batteries, install the battery vent tube (sealed bat- teries do not have a vent tube). NOTE: The vent tube must be free of obstr uctions and securely installe d.
93 MAINTENANCE Battery Battery Storage Whenever the vehicle is not used for a period of three month s or more, remove the battery from the vehicle, ensure that it's fully char ged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage an d recharge as needed to maintain a full charge.
94 MAINTENANCE Battery Battery Charging (Conventional Battery) 1. Remove the battery from the vehi cle to prevent d amage from leak- ing or spilled electrolyt e during charging. See page 91. 2. Charge the battery with a char ging output no larg er than 1/10 of the battery’ s amp/hr rating.
95 MAINTENANCE Battery Battery Charging (Sealed Battery) For a refresh charge, follow al l instructions carefully . 1. Check the battery voltage with a voltmeter or mul timeter . A fully charged battery will register 12.8 V or higher . 2. If the voltage is less than 12.
96 MAINTENANCE Cleaning and Storage W ashing the V ehicle Keeping your Polaris vehicle clean will not only improve its appearance but it can also extend the life of various co mponents. High water pressure may damage components. Polaris recommends washing the vehicle by hand or with a garden hose, using mild soap.
97 MAINTENANCE Cleaning and Storage W ashing the V ehicle If a high pressure water system is u sed for cleaning (n ot recommended), exercise extreme caution.
98 MAINTENANCE Cleaning and Storage Chrome Wheel Care (if equipped) Proper maintenance will protect chrome wheels from corrosion, pre- serve wheel life and ensure a "like new" appearance for many years.
99 MAINTENANCE Cleaning and Storage Storage Tips Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. Se e page 96. Stabilize the F uel 1. Fill the fuel tank. 2. Add Polaris Carbon Clean Fuel T reatment or Polaris Fuel Stabilizer .
100 MAINTENANCE Cleaning and Storage Storage Tips Fluid Levels Inspect the fluid levels. Change flu ids as recommende d in the Periodic Maintenance Chart beginn ing on page 53. • Demand drive unit (front gearcase) • T ransmission • Brake fluid (change every two years and any time the flui d looks dark or contaminated) Fog the Engine 1.
101 MAINTENANCE Cleaning and Storage Storage Tips Inspect and Lubricate Inspect all cables and lubricate al l areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 53. Battery Storage See pages 93-94 for storage and charging procedures.
102 MAINTENANCE T r ansporting the V ehicle Follow these procedures when transporting the vehicle. 1. S top the engine. 2. Place the transmission in P ARK. 3. T urn the fuel valve of f. 4. Secure the fuel cap, oil cap and seat. 5. Remove the key to prevent loss during transporting.
103 ADJUSTMENTS Spring Adjustments The front and rear shock absorber springs are adjustable. Rotate the adjuster either clockwise or counterclockwise to increase or decrea se spring tension. Always ad just both sides equally . NOTE: Accessory springs are available throug h your Polaris dealer .
104 ADJUSTMENTS Handlebars The handlebars can be adjusted for rider preference. 1. Loosen the four h andlebar bolts. 2. Adjust the handlebar to the desired height . NOTE: Be sure the handlebars do n ot contact the gas tank or any other part of the m achine when turned fully to the left or right.
105 ADJUSTMENTS Carburetor Y our Polaris Quadricycle is calibrate d at the factory for optimal perfor- mance at altitudes ranging from zero to 1800 meters and temperatures of 4 degrees C.
106 ADJUSTMENTS Throttle Cable F reeplay Adjust throttle cable freeplay at the handlebar . 1. Locate the throttle cable adjuster at the handlebar . 2. Squeeze the end of the rub- ber boot and sli de it far enough to ex pose the end of the inline cable adjuster .
107 POL ARIS PRODUCTS Pa rt N u m be r Description Engine Lubri cant 2870791 Fogging Oil (12 oz. Aerosol) 2874865 Performance Synthetic 4-St roke (PS-4) 0W-50 Oil (.95 l) 2874866 Performance Synthetic 4-St roke (PS-4) 0W-50 Oil (3.8 l) Gearcase / T ransmission Lubricants 2873602 Premium AGL Synthetic Gear case Lubricant (.
108 TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Solution Driving onto a pickup or tall trailer in high range Use low range (if equipped). Starting out going up a steep incl ine Use low range (if equipped) or turn around using the K- turn (see page 26).
109 TROUBLESHOOTING Engine Does Not Rotate Engine Rotates, F ails to Start Engine Backfires Possible Cause Solution Low battery voltage Recharge the battery to 12.
110 TROUBLESHOOTING Engine Pings or Knocks Engine Runs Irregularl y , Stalls or Misfires Possible Cause Solution Poor quality or low octane fu el Replace with recommended fuel Incorrect ignition timin.
111 TROUBLESHOOTING Engine Stops or Loses Power Engine Overheating Possible Cause Solution Out of fuel Refuel, cycle key to ON position three times for 5 seconds each, then start Kinked or plugged fue.
112 SPECIFICA TIONS * Based on EU Directive 76/432/EC Hawkeye 2X4 International Gross V ehicle W eight 4 23 kg Dry W eight 243 kg Fuel Capacity 17 l Engine Oil Capacity 1.
113 SPECIFICA TIONS Jetting Chart Clutching Chart Hawkeye 2X4 International T ires/Pressure, Front 22x7-12 / 34.5 KPa T ires/Pressure, Rear 22x10-12 / 34.
114 SPECIFICA TIONS * Based on EU Directive 76/432/EC Hawkeye 4X4 International Gross V ehicle W eight 4 23 kg Dry W eight 250 kg Fuel Capacity 17 l Engine Oil Capacity 1.
115 SPECIFICA TIONS Jetting Chart Clutching Chart Hawkeye 4X4 International T ires/Pressure, Front 22x7-12 / 34.5 KPa T ires/Pressure, Rear 22x10-12 / 34.
116 W ARRANTY LIMITED WARRANTY Polaris Industries Inc., 2100 Highway 55, Medina, MN 55340, gives a TWO YEAR LIMITED W ARRANTY on all components of the Polaris Quadricycle against defects in material or workmans hip. This warranty covers the parts and labor charges for repair or replacement of defective parts which are cove red by this warranty .
117 WA RRANTY WARRANTY COVERAGE AND EX CL USIONS: LIMIT A TIONS OF WARR ANTIES AND REMEDIES The Polaris limi ted warranty exclude s any failu res that are not caused by a def ect in material or workmanship. Th is warranty does not cover acci dental damage, normal wear and tear , abuse or improper ha ndling.
118 W ARRANTY LIMIT A TIONS OF WARR ANTIES AND REMEDIES ALL IMPLIED W ARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED W ARRANTIES OF MERCHANT ABILITY AN D FITNESS FOR A P A R- TICULAR PURPOSE) ARE LIMITED IN DURA TION TO THE ABOVE TWO YEAR W ARRANTY PERIOD.
119 MAINTENANCE L OG Present this section of your ma nual to your dealer each ti me you r vehicle is serviced. This will provide you and future owners with an accurate log of maintenance and ser- vices performed.
120 MAINTENANCE L OG DA TE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS.
121 INDEX A Accessories . . . . . . . . . . . . . . . . . . . 101 Age Restricti ons . . . . . . . . . . . . . . . . . 6 Air Filte r . . . . . . . . . . . . . . . . . . . . . . 78 All Wheel Drive Switch . . . . . . . . . . 36 All Wheel Drive System . .
122 INDEX I Idle RPM Adjustme nt . . . . . . . . . . 105 Immersion . . . . . . . . . . . . . . . . . . 85-86 Instrument Cluster . . . . . . . . . . . . 45-46 J Jetting Chart, 2X 4 . . . . . . . . . . . . . 113 Jetting Chart, 4X 4 . . . . . . . . . . .
123 INDEX T Taillight . . . . . . . . . . . . . . . . . . . . . . . 81 Throttle Cable Freeplay . . . . . . . . . 106 Throttle Leve r . . . . . . . . . . . . . . . . . . 37 Tire Tread Depth. . . . . . . . . . . . . . . . 76 Tires Front Wheel Hub Tightening .
An important point after buying a device Polaris 300 2X4 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Polaris 300 2X4 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Polaris 300 2X4 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Polaris 300 2X4 you will learn all the available features of the product, as well as information on its operation. The information that you get Polaris 300 2X4 will certainly help you make a decision on the purchase.
If you already are a holder of Polaris 300 2X4, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Polaris 300 2X4.
However, one of the most important roles played by the user manual is to help in solving problems with Polaris 300 2X4. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Polaris 300 2X4 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
