Instruction/ maintenance manual of the product V-Clic 50cc Peugeot
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Sales division Technical network leadership WORKSHOP MANUAL.
Worksho p manual Technical ne twork leade rship Reproduc tion or t ranslatio n, even p artial, is forbidden without the writte n consent of Peugeot Motocyc les.
TABLE OF CONTENTS 1 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles TABLE OF CONTENTS T ABLE OF CONTENTS .............. ............. ............. ............ ................. ...........
TABLE OF CONTENTS 2 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles Remov al of the sp lash guard. .......................... ............. ............. ................ ............. .....
CHARACTERISTICS 3 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles CHARACTERISTICS Engine. Capacities. V -clic 50cc. Ty p e . 4-stroke sing le-cylinder 2 v alv es per cylinder with chain driv en o v erhead camshaft.
CHARACTER ISTICS 4 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles Chassis. Dimensions and weight. Ty r e s . Fr ont suspension. Hydraulic telescopic f or k. T ra vel. 85 mm. Rear suspension.
CHARACTERISTICS 5 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles Brakes Fr ont disc diameter and thicknes s 1 5 5m m - 4m m . Fron t brake caliper 1 piston of 30.2 mm. Brake drum diameter .
SERVICE SCHEDULE AND COMMISSIONING 6 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles SERVICE SCHEDULE AND COMMISSIONING Heavy duty servicin.
SERVICE SCHEDULE A ND COMMISSIONING 7 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles Remove the battery. Remove the 6 filler caps and the vent plu g. Fill with electrolyte to th e level marked "UPPER LEVEL".
SPECIAL IMPORTANT POINTS 8 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles SPECIAL IMPORTANT POINTS Oil and fuel. This engine is designed to r un on 95 or 98 unleaded fuel only. Fuel pipes must absolutely be changed if there are any signs of we ar, cracks, et c.
TIGHTENING TORQUES 9 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles TIGHTENING TORQUES Engine part. Body panels. Cylinder head. 1.8 m.daN Cylinder casings. 1 m.daN Transmission cover.
TIGHTENING TORQUES 10 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles Cyc le part Standard. Front wheel spindle. 5.3 m.daN Rear wheel spindle nut. 12 m.daN Linkrod to engine pivot. 8 m.
INSTRUMENT PANEL 11 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles INSTRUMENT PANEL Analog functions (hands). Speedometer . Double-scale indication, kilometres/miles. Odometer . The odometer displays the number o f kilometres travelled by the ve hicle.
ELECTRICITY 12 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles ELECTRICITY Fuses and energ y distrib ution. When the main fuse (10A ) is blown, all the the el ectric functions of th e vehicle are disabled.
BODY PANELS 13 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles BODY PANELS Location of body components. 1. Central panel. 2. Saddle/Storage compar tment. 3. Grab handle. 4. Rear cover. 5.
BODY PANELS 14 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles Body component sequence of disassemb l y .
BODY PANELS 15 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles Remo va l of the st orage compar tment. Procedure 1. - Flip up the seat to the front of the vehicle. - Remove the 2 nut caps (1).
BODY PANELS 16 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles Remov al of the lowe r side fairings. Procedure 4. - Remove the 2 screws that secure the rear panel (1). - Remove the rear body cover.
BODY PANELS 17 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles - Disconnect the battery. Remove: - The battery (2). - The CDI unit (3). - Remove the 4 fixing bolts (4). - Separate the front of the footboard which is linked to the rear part of the leg shield panel (5).
BODY PANELS 18 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles - Remove the splash guard by releasing it fro m the pins (3) and bracket (4). Remo val of the fr ont top co ver panel. Procedure 7.
BODY PANELS 19 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles Remov al of the front m udguar d. Procedure 8. - Disconnect the speedometer driver control cable. - Remove the wheel. - Remove the fixing screw (1) located on each side of the vehicle.
BODY PANELS 20 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles - Remove the 2 fixing bolts (1). - Remove the front shield panel (2). Remo va l of the rear shield panel. Procedure 10. - Removal of the lower side fairings (see procedure 4).
BODY PANELS 21 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles Remo va l of a headlight b ulb. - Remove the fastening screw (1). - Remove the 2 fixing bolts (2). - Remove the handlebar front cover.
BODY PANELS 22 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles Remo v al of a turnsignal light. - Removal of the lower side fairings (see procedure 4). - Removal of the front top cover panel (see procedure 7).
WORKING ON THE ENGINE WITHOUT REMOVING THE ENGINE 23 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles WORKING ON THE ENGINE WITHOUT REMOVING THE ENGINE Remo va l of the air filter f oam. - Remove the 6 screws from the ait filter cover (1).
24 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles Remov al of the pulsair filter . Remov al of the pulsair reed valve. - Removal of the storage compartment (see procedure 1). - Removal of the central cover panel (see procedure 3).
25 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles Installing the v alve cl earance. - Removal of the storage compartment (see procedure 1). - Removal of the central cover panel (see procedure 3).
26 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles Remo val of the c ylinder head. Remo va l of the cylinder / piston. - Removal of the storage compartment (see procedure 1). - Removal of the central cover panel (see procedure 3).
MISCELLANEOUS OPERATIONS 27 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles MISCELLANEOUS OPERATIONS Remo va l of the engine. - Removal of the storage compartment (see procedure 1). - Removal of the central cover panel (see procedure 3).
MISCELLANEOUS OPERAT IONS 28 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles Remo val of the regulator . Remo va l of the choke resistor . Remo va l of the horn. Remov al of the blinker unit.
MISCELLANEOUS OPERATIONS 29 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles Remo va l of the fuel gauge . Remo va l of the tank. - Removal of the storage compartment (see procedure 1).
MISCELLANEOUS OPERAT IONS 30 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles Remo va l of the rear wheel. - Removal of the exhaust system (see page 25). - Remove the nut and the washer (1).
MISCELLANEOUS OPERATIONS 31 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles Reassembl y: - Install the springs (3) as sh own. - Install the brake pads (4) oriented as shown (flat side (5) oriented towards the rear of the yoke).
MISCELLANEOUS OPERAT IONS 32 Reproduction or translation, even partial , is forbid den without the written consen t of Peugeot Motocycles - Using a drift, remove the steering head cups. - Using a drift, remove the steering head set cone (1). - Install the following new part s: - The fork cone (1).
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P/N 759522 In our permanen t concern to make improveme nts PEU GEOT MOTOCYCLES res erves the righ t to suppre ss, modify, or add any r eference mention ed DC/PS/APV Printed in the E.
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